1996 GMC C1500 Service and Repair Manual

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Factory-Grade Data

1996 GMC C1500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Sierra SLE Standard Cab Pickup 2-Door
  • Sierra SLT Standard Cab Pickup 2-Door
  • Sierra Special Standard Cab Pickup 2-Door
  • Sierra SLT Extended Cab Pickup 3-Door
  • Sierra SLE Extended Cab Pickup 3-Door
  • Sierra SLT Extended Cab Pickup 2-Door
  • Sierra SLE Extended Cab Pickup 2-Door
  • Sierra SL Standard Cab Pickup 2-Door
  • Sierra SL Extended Cab Pickup 2-Door
  • Sierra SL Extended Cab Pickup 3-Door

Engines covered

  • 5.0L 305Cu. In. V8 GAS OHV Naturally Aspirated
  • 6.5L 395Cu. In. V8 DIESEL OHV Turbocharged
  • 4.3L 262Cu. In. V6 GAS OHV Naturally Aspirated
  • 5.7L 350Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1996 GMC C1500 Recalls & Complaints

No active recalls The 1996 GMC C1500 has no recalls on file with NHTSA.
TSB #10232287

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

TSB #10246631

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

TSB #634339

SOME CUSTOMERS MAY COMMENT ON FRONT DOOR HINGE PIN BUSHING WEAR, FRONT DOOR SAG, OR DOOR CHUCKING MOVEMENT IN EXTREME OPERATING CONDITIONS. *TT

TSB #619742

THIS TECHNICAL SERVICE BULLETIN STATES THAT TECHNICIANS MAY EXPERIENCE DIFFICULTY IN REMOVING THE CONNECTORS FROM THE PARK / NEUTRAL POSITION SWITCH, USUALLY WHEN TRYING TO REMOVE THE SWITCH DURING TRANSMISSION SERVICE. *TT

TSB #52350

ENGINE HARD TO START (REPLACE FUEL PUMP PULSATOR). *TW

19991021Component: AIR BAGS:FRONTALCrash reported4 injured

WHILE TRAVELING 30-35 MPH, AND AS A RESULT OF AN ACCIDENT, AIR BAGS DID NOT DEPLOY. DEALER MANUFACTURER HAVE BEEN CONTACTED. PLEASE PROVIDE FURTHER INFORMATON. *AK

19970310Component: AIR BAGS:FRONTALCrash reported1 injured

CONSUMER WAS INVOLVED IN A HEAD-ON COLLISION, IMPACT ABOUT 40 TO 45 MPH AND THE DRIVER'S SIDE AIR BAG DID NOT DEPLOY; ALSO, THE DRIVER'S SIDE SEAT DID NOT LOCK, CAUSING INJURIES TO THE DRIVER'S NE

19970310Component: SEATS:FRONT ASSEMBLY:RECLINERCrash reported1 injured

CONSUMER WAS INVOLVED IN A HEAD-ON COLLISION, IMPACT ABOUT 40 TO 45 MPH AND THE DRIVER'S SIDE AIR BAG DID NOT DEPLOY; ALSO, THE DRIVER'S SIDE SEAT DID NOT LOCK, CAUSING INJURIES TO THE DRIVER'S NE

20050323Component: FUEL SYSTEM, OTHER

ENGINE WOULD NOT START ON OCCASION FUEL PUMP NOT RUNNING TRUCK TAKEN TO GARAGE TO HAVE CHECKED FOR PROBLEM FOUND WIRES INSIDE OF FUEL TUEL TANK TO HAVE INSULATION AND PLUGIN MELTED EXPOSING BARE WI

20030515Component: SERVICE BRAKES, HYDRAULIC

THE FRONT BRAKES ON MY 1996 GMC SIERRA C1500 PICKUP HAVE NEEDED REPLACEMENT AT 29,000 AND 49,000 MILES. THE REAR BRAKES HAVE SHOWN ONLY MODERATE WEAR I FEEL THAT THIS INDICATES A SEVERE IMBALANCE IN T

Showing the 5 most serious of 25 complaints filed with NHTSA.

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