1996 GMC C1500 Service and Repair Manual
This factory service and repair manual for the 1996 GMC C1500 lists four engines: the 4.3L V6, the 5.0L and 5.7L gasoline V8s and the turbocharged 6.5L diesel V8. The truck came as a two-door standard cab, a two-door extended cab or a three-door extended cab, in Sierra SL, Sierra SLE, Sierra SLT or Sierra Special trim. With a turbocharged diesel in the range, the manual keeps boost, injection and cooling data separate from the gasoline engines' fuel and ignition work, giving each its own torque values and clearances.
Engines covered
- 5.0L V8 (305 cu in) — OHV, naturally aspirated, gasoline
- 6.5L V8 (395 cu in) — OHV, turbocharged, diesel
- 4.3L V6 (262 cu in) — OHV, naturally aspirated, gasoline
- 5.7L V8 (350 cu in) — OHV, naturally aspirated, gasoline
Body styles covered
- 2-door standard cab pickup
- 3-door extended cab pickup
- 2-door extended cab pickup
Trims covered
- Sierra SL
- Sierra SLE
- Sierra SLT
- Sierra Special
Known issues on the 1996 C1500. Twenty-three owner complaints are logged with NHTSA for this model year, with the service brakes and visibility tied at four entries each and structure close behind at three. That is a spread rather than a single fault, so the useful response is method: the brake, glass and body sections here all carry step-by-step procedures, the specifications and torque values that go with them, and diagnostic sequences that separate a worn component from an adjustment that has drifted out of range.
This warranty administration bulletin provides information regarding the field action courtesy transportation policy.
Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
SOME CUSTOMERS MAY COMMENT ON FRONT DOOR HINGE PIN BUSHING WEAR, FRONT DOOR SAG, OR DOOR CHUCKING MOVEMENT IN EXTREME OPERATING CONDITIONS. *TT
THIS TECHNICAL SERVICE BULLETIN STATES THAT TECHNICIANS MAY EXPERIENCE DIFFICULTY IN REMOVING THE CONNECTORS FROM THE PARK / NEUTRAL POSITION SWITCH, USUALLY WHEN TRYING TO REMOVE THE SWITCH DURING TRANSMISSION SERVICE. *TT
ENGINE HARD TO START (REPLACE FUEL PUMP PULSATOR). *TW
WHILE TRAVELING 30-35 MPH, AND AS A RESULT OF AN ACCIDENT, AIR BAGS DID NOT DEPLOY. DEALER MANUFACTURER HAVE BEEN CONTACTED. PLEASE PROVIDE FURTHER INFORMATON. *AK
CONSUMER WAS INVOLVED IN A HEAD-ON COLLISION, IMPACT ABOUT 40 TO 45 MPH AND THE DRIVER'S SIDE AIR BAG DID NOT DEPLOY; ALSO, THE DRIVER'S SIDE SEAT DID NOT LOCK, CAUSING INJURIES TO THE DRIVER'S NE
CONSUMER WAS INVOLVED IN A HEAD-ON COLLISION, IMPACT ABOUT 40 TO 45 MPH AND THE DRIVER'S SIDE AIR BAG DID NOT DEPLOY; ALSO, THE DRIVER'S SIDE SEAT DID NOT LOCK, CAUSING INJURIES TO THE DRIVER'S NE
ENGINE WOULD NOT START ON OCCASION FUEL PUMP NOT RUNNING TRUCK TAKEN TO GARAGE TO HAVE CHECKED FOR PROBLEM FOUND WIRES INSIDE OF FUEL TUEL TANK TO HAVE INSULATION AND PLUGIN MELTED EXPOSING BARE WI
THE FRONT BRAKES ON MY 1996 GMC SIERRA C1500 PICKUP HAVE NEEDED REPLACEMENT AT 29,000 AND 49,000 MILES. THE REAR BRAKES HAVE SHOWN ONLY MODERATE WEAR I FEEL THAT THIS INDICATES A SEVERE IMBALANCE IN T
Showing the 5 most serious of 25 complaints filed with NHTSA.
