1991 Toyota Pickup Service and Repair Manual

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Factory-Grade Data

1991 Toyota Pickup service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications, torque values, and reference data
  • Electrical diagnostics with full wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more
  • Diagnostic trouble codes and troubleshooting flow
  • Maintenance schedules and fluid capacities

Trims covered

  • 1 Ton, Automatic
  • 1 Ton, Standard, G57
  • 1 Ton, Standard, R150
  • 1 Ton, Standard, W55
  • Base, G57
  • Base, R150
  • Base, W55
  • DX, 2D Pickup Extra Cab
  • DX, 2D Pickup Extra Cab, Automatic
  • DX, 2D Pickup Extra Cab, Standard
  • DX, 2D Pickup Extra Cab, Standard, G57
  • DX, 2D Pickup Extra Cab, Standard, R150
  • DX, 2D Pickup Extra Cab, Standard, W55
  • DX, 2D Pickup, Automatic
  • DX, 2D Pickup, Standard
  • DX, 2D Pickup, Standard, G57
  • DX, 2D Pickup, Standard, R150
  • DX, 2D Pickup, Standard, W55
  • DX, 2D Pickup
  • SR5, Automatic
  • SR5, Standard
  • SR5, Standard, G57
  • SR5, Standard, R150
  • SR5, Standard, W55

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Maintenance & Lubrication
  • Specifications
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Diagnostic Trouble Codes
  • Technical Service Bulletins
  • Wiring Diagrams

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Vehicle Safety Data

1991 Toyota Pickup Recalls & Complaints

NHTSA #08E05000011/08/2008Component: EXTERIOR LIGHTING:HEADLIGHTS

K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH

Consequence

WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTIN

Remedy

K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNER

NHTSA #05V38900006/09/2005Component: STEERING:LINKAGES:ROD:RELAY:CONNECTING

ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, IF THE STEERING WHEEL IS REPEATEDLY TURNED UNDER CERTAIN CONDITIONS WHERE HIGH STEERING EFFORT AND POWER ASSIST ARE REQUIRED, FOR INSTANCE, WHEN FU

Consequence

IF THE VEHICLE IS CONTINUED TO BE OPERATED IN THIS CONDITION, THE RELAY ROD MAY FRACTURE, INCREASING

Remedy

DEALERS WILL REPLACE THE STEERING RELAY ROD. THE RECALL BEGAN OCTOBER 5, 2005. OWNERS MAY CONTACT

TSB #10244113

TSB: Replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) (see Figure 1) for most 1979 ? 2023 model year vehicles may be available provided the re

TSB #10207946

POL: This consolidated Tire Warranty Guide contains the complete warranty terms for all brands of ground and spare tires currently in use by Toyota. This information must be kept near the point of vehicle sale and be available to any custom

TSB #10197473

Product general information.

TSB #10197476

Replacement vin plates.

TSB #10188913

TSB: Replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) (see Figure 1) for most 1979 ? 2021 model year vehicles may be available provided the re

TSB #10174890

TSB: SUPERSESSION NOTICE The information contained in this bulletin supersedes Service Bulletin Nos. PG021-88, PG015-89, PG0015-90, PG002-91, PG002-93, PG005-97, PG007-01, PG007-07, PG006-01, PG004-97, T-SB-0144-08, and T-SB-0304-17. The af

TSB #10174891

TSB: OBSOLETE NOTICE April 07, 2020: This bulletin is now obsolete. Please see T-SB-0032-20. Replacement Certification Labels and VIN Plates

TSB #10152205

TSB: SUPERSESSION NOTICE The information contained in this bulletin supersedes SB No. T-SB-0101-11. Applicability has been updated to include 2016 ? 2017 model year vehicles. Service Bulletin No. T-SB-0101-11 is Obsolete and any printed ver

Showing the 8 most recent of 24 technical service bulletins on file with NHTSA.

20070411Component: STEERING:LINKAGES:ROD:RELAY:CONNECTINGCrash reported2 injured

TL*THE CONTACT OWNS A 1991 TOYOTA PICKUP. THE CONTACT STATED THAT THE VEHICLE HAD A SAFETY RECALL ON THE RELAY ROD. WHILE DRIVING APPROXIMATELY 30 MPH ON A CLEAR DAY THE CONTACT VEERED SLIGHTLY OF

19950610Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTSCrash reported2 injured

VEHICLE SKIDDED WHEN BRAKES APPLIED ON WET ROAD, RESULTING IN ACCIDENT/INJURY. *DSH

20080428Component: STEERING:LINKAGES:ROD:RELAY:CONNECTINGCrash reported1 fatalities

CONSUMER QUESTION ABOUT TOYOTA STEERING LINKAGES ROD. CONSUMER WOULD LIKE TO KNOW HOW LONG THE MANUFACTURER IS HELD ACCOUNTABLE FOR THE MALFUNCTION OF A PART IF THE DRIVER WAS IN A ACCIDENT AND WAS KI

19960401Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reported

DRIVING VEHICLE AT SPEED 50 MPH, APPLIED BRAKES, HAD COMPLETE FAILURE, IMPACT 12:00 POSITION. *AK

19951108Component: POWER TRAIN:MANUAL TRANSMISSIONCrash reported

MANUAL TRANSMISSION SLIPPING OUT OF GEAR, VEHICLE ROLLED DOWN AN INCLINE. TT

Showing the 5 most serious of 37 complaints filed with NHTSA.

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