1991 Ford Escort Service and Repair Manual

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Factory-Grade Data

The 1991 Ford Escort service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • GT Hatchback 2-Door
  • LX Sport Hatchback 2-Door
  • LX Hatchback 2-Door
  • LX Hatchback 4-Door
  • LX Wagon 4-Door
  • Base Hatchback 2-Door

Engines covered

  • 1.8L 112Cu. In. l4 GAS DOHC Naturally Aspirated
  • 1.9L 116Cu. In. l4 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Ford Escort Recalls & Complaints

NHTSA #93V05700015/04/1993Component: ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:CONTROL MODULE

THE ROLL PINS SECURING THE IGNITION LOCK IN THE STEERING COLUMN HOUSING CAN SEPARATE OR MOVE OUT OF POSITION.

Consequence

THE IGNITION LOCK CYLINDER MAY DISENGAGE FROM THESTEERING COLUMN HOUSING WHICH COULD CAUSE

Remedy

IF ONE OR BOTH OF THE ROLL PINS ARE MISSING OR NOT FULLY INSERTED, THE IGNITION LOCK HOUSI

TSB #627747

THIS ARITLCE IS TO PROVIDE INFORMATION ON REPLACEMENT OF OLD STYLE HOOD LAMP SWITCH TO THE RVISED MECHANICAL HOOD LAMP SWITCH. *TT

TSB #623944

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC

TSB #623988

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC

TSB #622804

SOME VEHICLES PRODUCED THROUGH JULY 1999 MAY EXHIBIT REAR SUSPENSION SPRING FAILURE WITH NO RESULTING OPERATIONAL CONCERN. *TT

TSB #618596

SUBJECT PERTAINING TO REVISED DOOR LATCH SWITCH SERVICE PROCEDURE. *JB

TSB #618599

CONCERNS WITH PREMATURE FAILURE OCCURING ON THE 1.9L MOTORCRAFT REMANUFACTURED LONGBLOCK ASSEMBLY AND SHORTBLOCK ASSEMBLY DUE TO INGESTION OF FOREIGN OBJECTS REMAINING IN THE TRANSFERRED INTAKE SYSTEM FROM THE ORIGINAL FAILED ENGINE. *JB

TSB #615270

SOME VEHICLES MAY EXHIBIT BRIEF SPARK KNOCK ON ACCELERATION DURING HOT WEATHER ONCE THE ENGINE HAS THOROUGHLY WARMED UP. *TT

TSB #608431

INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT

Showing the 8 most recent of 59 technical service bulletins on file with NHTSA.

19960226Component: SEAT BELTS:FRONT:WEBBINGCrash reported3 injured

ON COUNTRY ROAD, HIT A PATCH OF ICE, CAR SLID AND ROLLED OVER; SHOULDER BELT CAME LOOSE DURING ACCIDENT. *AQK

19960226Component: SEAT BELTS:FRONT:WEBBINGCrash reported3 injured

ON COUNTRY ROAD, HIT A PATCH OF ICE, CAR SLID AND ROLLED OVER; SHOULDER BELT CAME LOOSE DURING ACCIDENT. *AQK

20060501Component: SEAT BELTS:FRONT:ANCHORAGECrash reported1 injured1 fatalities

LOST CONTROL ON WET ROAD HIT TREE HEAD-ON AND SEAT BELT CAME OUT OF TRACK ALLOWED DRIVER TO BE DECAPITATED. *NM

20040819Component: VEHICLE SPEED CONTROL:ACCELERATOR PEDALCrash reported1 injured1 fatalities

FATALITY INVOLVING 1991 FORD ESCORT. *MR THE CONSUMERS AUNT WAS DRIVING AND WAS SEVERELY INJURED AND THE CONSUMERS MOTHER WAS KILLED IN THE ACCIDENT. THE CONSUMER REQUESTED TO

Showing the 4 most serious of 413 complaints filed with NHTSA.

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