1991 Chrysler LeBaron Service and Repair Manual

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Factory-Grade Data

1991 Chrysler LeBaron service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • LX Convertible 2-Door
  • GTC Coupe 2-Door
  • Base Sedan 4-Door
  • Base Convertible 2-Door
  • LX Coupe 2-Door
  • Base Coupe 2-Door
  • GTC Convertible 2-Door

Engines covered

  • 3.0L 2972CC 181Cu. In. V6 GAS SOHC Naturally Aspirated
  • 2.5L 2507CC 153Cu. In. l4 GAS SOHC Turbocharged
  • 2.5L 2507CC 153Cu. In. l4 GAS SOHC Naturally Aspirated
  • 2.5L 2500CC 153Cu. In. l4 GAS SOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Chrysler LeBaron Recalls & Complaints

NHTSA #90V19400019/11/1990Component: AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

THE TWO AIR BAG SYSTEM FRONT IMPACT SENSORS MAY NOT BE SECURED TO THEIR MOUNTING BRACKETS.

Consequence

AIR BAG WILL NOT DEPLOY IN A FRONTAL COLLISION IF THEFRONT IMPACT SENSORS ARE NOT ATTACHED.

Remedy

REPAIR TO ASSURE PROPER ATTACHMENT OF FRONT IMPACT SENSORS TO BRACKETS.

NHTSA #91V07800014/05/1991Component: PARKING BRAKE:CONVENTIONAL:MECHANICAL:LINKAGE AND CABLE

MISMATCHED PARKING BRAKE CABLE LENGTHS TO THE REAR WHEELS REDUCES BRAKING ABILITY OF ONE OF THE REAR WHEELS, IN VIOLATION OF FMVSS 105.

Consequence

INSUFFICIENT BRAKING ABLITY COULD RESULT IN INADVERTENTVEHICLE ROLLAWAY WHICH COULD RESULT IN A VEHI

Remedy

REPLACE MISMATCHED PARKING BRAKE CABLE WITH ONE OF CORRECT LENGTH.

NHTSA #91V12200011/07/1991Component: SEAT BELTS:FRONT:ANCHORAGE

FRONT OUTBOARD SAFETY BELT MAY BECOME DIFFICULT TO LATCH AND OR UNLATCH DUE TO A WEBBING STIFFENER ENTERING THE BUCKLE HOUSING AND DISLODGING THE BUCKLE LATCH GUIDE.

Consequence

LATCH MAY OPEN DURING ACCIDENT OR SUDDEN STOP, EXPOSINGSEAT OCCUPANT TO INCREASED RISK OF INJURY.

Remedy

REPLACE BUCKLE LATCH ENGAGEMENT.

NHTSA #92V01600011/02/1992Component: STRUCTURE:BODY:DOOR

THE OWNER'S MANUAL INCORRECTLY STATES THAT THE FRONT PASSENGER DOOR CANNOT BE OPENED FROM THE INSIDE IF THE DOOR IS LOCKED UNTIL THE LOCK CONTROL HANDLE HAS BEEN PULLED UP. ON THESE VEHICLES, THE FRON

Consequence

THE ERROR IN THE OWNER'S MANUAL MAY LEAD A FRONT SEATPASSENGER TO MISTAKENLY OPEN THE CAR DOOR WHILE

Remedy

NOTIFY THE VEHICLE OWNERS OF THE ERROR IN THE OWNER'S MANUAL AND INFORM THEM OF THE ACTUAL OPERATION

NHTSA #90V16200004/09/1990Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

FRONT DISC BRAKE CALIPER GUIDE PIN BOLTS MAY NOT HAVE BEEN ADEQUATELY TORQUED AND COULD LOOSEN.

Consequence

THIS COULD CAUSE REDUCED BRAKING EFFECTIVENESS AND COULDRESULT IN AN ACCIDENT.

Remedy

PROPERLY TORQUE FRONT BRAKE CALIPER GUIDE PIN BOLTS TO 250 POUNDS.

TSB #10130080

05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Pleas

TSB #10130081

Return: Wiring Assy - Engine You have been identified as either having stock, or have stock in transit to your dealership. Please return stock packaged before 2016/07/31 (31 July, 2016)of follow ing part numbers:68176457AF, 68176459AF. Plea

TSB #10130079

Inspect and Return: Trim Cover Assy - A-Pillar Rt/Lt You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part numbers: 1ZA04DX9AE, 1ZA05DX9AE. See attachments for iden

TSB #10129045

CBXDP361AA Return: Spacer Kit - Visor You have been identified as either having stock, or have stock in transit to your dealership. Please return stock of part number CBXDP361AA. Replacement part number is CBXDP361AB w hich is in stock and

TSB #10129046

Warranty Operations Newsletter Updates from Warranty Operations

TSB #10129047

Warranty Operations Newsletter Updates from Warranty Operations

TSB #10129041

P/N CBSZR068AA: Inspect & Return: Module Kit - Occupant Restraint You have been identified as either having stock, or have stock in transit to your dealership. Please return part number CBSZR068AA as per the QIR attached. Replacement part c

TSB #10129042

Return: Lamp Assy - CHMSL& Cargo Light You have been identified as either having stock, or have stock in transit to your dealership. Please return all stock of follow ing part numbers:55372082AE, 55372082AD, 55372082AC, 55372082AB, 55372082

Showing the 8 most recent of 46 technical service bulletins on file with NHTSA.

19960729Component: POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL)Crash reported2 injured

THE SHIFT INDICATER CAN BE MOVED WITHOUT THE KEY IN THE IGNITION OR DEPRESSING THE BRAKE. *AK

19951220Component: AIR BAGSCrash reported1 injured

NO DEPLOYMENT OF AIRBAG IN ACCIDENT.

19950803Component: AIR BAGS:FRONTALCrash reported1 injured

DEPLOYMENT OF DRIVERS AIR BAG WAS VIOLENT, CAUSING BURNS TO THE FACE. *SD

19950505Component: AIR BAGS:FRONTALCrash reported1 injured

NO DEPLOYMENT OF DRIVER'S AIR BAG DURING ACCIDENT, RESULTING IN INJURY. *SKD

19951101Component: AIR BAGS:FRONTALCrash reported

THE CONSUMER HIT A DEER AND THE AIR BAG DIDN'T DEPLOY. TT *JB

Showing the 5 most serious of 95 complaints filed with NHTSA.

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