2021 Volvo S60 Service and Repair Manual

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Factory-Grade Data

2021 Volvo S60 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • T8 Recharge R-Design Expression Sedan 4-Door
  • T6 Inscription Sedan 4-Door
  • T6 Momentum Sedan 4-Door
  • T8 Recharge R-Design Sedan 4-Door
  • T6 R-Design Sedan 4-Door
  • T8 R-Design Sedan 4-Door
  • Recharge R-Design Sedan 4-Door
  • T8 Recharge Inscription Sedan 4-Door
  • T8 Recharge Polestar Sedan 4-Door
  • T5 Momentum Sedan 4-Door
  • T8 Polestar Sedan 4-Door
  • T5 R-Design Sedan 4-Door
  • T5 Inscription Sedan 4-Door

Engines covered

  • 2.0L 1969CC l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Turbo/Supercharged
  • 2.0L 1969CC l4 GAS DOHC Turbo/Supercharged
  • 2.0L 1969CC l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Turbocharged
  • 2.0L 1969CC l4 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2021 Volvo S60 Recalls & Complaints

NHTSA #23V78000021/11/2023Component: AIR BAGS:FRONTAL

Volvo Car USA, LLC. (Volvo Car) is recalling certain 2019-2024 S60 vehicles. The passenger air bag may not be secured properly, which can cause the air bag to deploy improperly.

Consequence

An air bag that does not deploy properly in a crash increases the risk of injury.

Remedy

Dealers will inspect and tighten the bolts securing the passenger air bag, as necessary, free of cha

NHTSA #21V68200001/09/2021Component: SEAT BELTS:FRONT:RETRACTOR

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivat

Consequence

An unsecured child restraint system can increase the risk of injury during a crash.

Remedy

Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner noti

TSB #11032683

This is a TJ - Text Plus 1 .mp4 file - When using the CSD for seat adjustments mode for example lumbar support and seat Cushing, the visualization does not match the selected part for adjustment. Do not fault trace for this symptom. Advice

TSB #11032678

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.

TSB #11032671

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Curren

TSB #11031109

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

TSB #11031105

This is a TJ - Text only no attachments - If customer experiences an incorrect ambient temperature reading in DIM (Driver Information Module) or reduced A/C performance, follow the advice under Service. Please refer to the wiring diagram in

TSB #11031095

This is a Technical Journal: If a vehicle with panorama roof shows symptom of a rattling noise when opening, follow the description under Service. If the analysis shows that the rattling noise comes from the roller blind, similar to the noi

TSB #11028386

This is a Technical Journal: Text plus 1 jpg and 1 mp4 file -- If there is a strange chafing or creaking noise when turning the steering wheel, follow the advice under Service.

TSB #11027189

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

Showing the 8 most recent of 192 technical service bulletins on file with NHTSA.

20260515Component: UNKNOWN OR OTHER

Air conditioning evaporator core is leaking refrigerant into cabin

20260227Component: ELECTRICAL SYSTEM

The high voltage coolant heater failed. It will not heat when running solely on battery. Defrost therefore will not get warm to clear windshield

20260227Component: VISIBILITY/WIPER

The high voltage coolant heater failed. It will not heat when running solely on battery. Defrost therefore will not get warm to clear windshield

20251129Component: ELECTRICAL SYSTEM

2021 Volvo S60 T8 AWD, VIN [XXX] , ~71k miles Component: SUNROOF / DRAINAGE SYSTEM / ELECTRICAL SYSTEM Summary: Water entered the passenger compartment through clogged sunroof drain hoses and accumu

20251129Component: VISIBILITY/WIPER

2021 Volvo S60 T8 AWD, VIN [XXX] , ~71k miles Component: SUNROOF / DRAINAGE SYSTEM / ELECTRICAL SYSTEM Summary: Water entered the passenger compartment through clogged sunroof drain hoses and accumu

Showing the 5 most serious of 12 complaints filed with NHTSA.

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