2021 Volvo S60 Service and Repair Manual
2021 Volvo S60 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.
Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.
What’s included
- Step-by-step repair procedures and service information
- Specifications and reference data (where provided)
- Wiring diagrams and electrical sections
- Powertrain, brakes, steering, suspension, HVAC and more
Trims covered
- T8 Recharge R-Design Expression Sedan 4-Door
- T6 Inscription Sedan 4-Door
- T6 Momentum Sedan 4-Door
- T8 Recharge R-Design Sedan 4-Door
- T6 R-Design Sedan 4-Door
- T8 R-Design Sedan 4-Door
- Recharge R-Design Sedan 4-Door
- T8 Recharge Inscription Sedan 4-Door
- T8 Recharge Polestar Sedan 4-Door
- T5 Momentum Sedan 4-Door
- T8 Polestar Sedan 4-Door
- T5 R-Design Sedan 4-Door
- T5 Inscription Sedan 4-Door
Engines covered
- 2.0L 1969CC l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Turbo/Supercharged
- 2.0L 1969CC l4 GAS DOHC Turbo/Supercharged
- 2.0L 1969CC l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Turbocharged
- 2.0L 1969CC l4 GAS DOHC Turbocharged
Index / Table of contents
- Body
- Brakes
- Chassis Electrical
- Driveline
- Engine Cooling
- Engine Electrical
- Engine Mechanical
- Engine Performance & Emission Controls
- Fuel System
- General Information & Identification
- Heating, Ventilation, & Air Conditioning
- Hybrid & Electric Vehicle Systems
- Steering
- Suspension
- Transmission, Clutch, & Transfer Case
- Wiring Diagrams
Volvo Car USA, LLC. (Volvo Car) is recalling certain 2019-2024 S60 vehicles. The passenger air bag may not be secured properly, which can cause the air bag to deploy improperly.
An air bag that does not deploy properly in a crash increases the risk of injury.
Dealers will inspect and tighten the bolts securing the passenger air bag, as necessary, free of cha
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivat
An unsecured child restraint system can increase the risk of injury during a crash.
Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner noti
This is a TJ - Text Plus 1 .mp4 file - When using the CSD for seat adjustments mode for example lumbar support and seat Cushing, the visualization does not match the selected part for adjustment. Do not fault trace for this symptom. Advice
This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.
This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Curren
This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp
This is a TJ - Text only no attachments - If customer experiences an incorrect ambient temperature reading in DIM (Driver Information Module) or reduced A/C performance, follow the advice under Service. Please refer to the wiring diagram in
This is a Technical Journal: If a vehicle with panorama roof shows symptom of a rattling noise when opening, follow the description under Service. If the analysis shows that the rattling noise comes from the roller blind, similar to the noi
This is a Technical Journal: Text plus 1 jpg and 1 mp4 file -- If there is a strange chafing or creaking noise when turning the steering wheel, follow the advice under Service.
This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp
Showing the 8 most recent of 192 technical service bulletins on file with NHTSA.
Air conditioning evaporator core is leaking refrigerant into cabin
The high voltage coolant heater failed. It will not heat when running solely on battery. Defrost therefore will not get warm to clear windshield
The high voltage coolant heater failed. It will not heat when running solely on battery. Defrost therefore will not get warm to clear windshield
2021 Volvo S60 T8 AWD, VIN [XXX] , ~71k miles Component: SUNROOF / DRAINAGE SYSTEM / ELECTRICAL SYSTEM Summary: Water entered the passenger compartment through clogged sunroof drain hoses and accumu
2021 Volvo S60 T8 AWD, VIN [XXX] , ~71k miles Component: SUNROOF / DRAINAGE SYSTEM / ELECTRICAL SYSTEM Summary: Water entered the passenger compartment through clogged sunroof drain hoses and accumu
Showing the 5 most serious of 12 complaints filed with NHTSA.
