2020 Volvo S60 Service and Repair Manual

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Factory-Grade Data

2020 Volvo S60 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • T8 Inscription Sedan 4-Door
  • T5 Ignite Sedan 4-Door
  • T6 Momentum Sedan 4-Door
  • T6 Inscription Sedan 4-Door
  • T5 Momentum Sedan 4-Door
  • Polestar Sedan 4-Door
  • T5 R-Design Sedan 4-Door
  • T8 Polestar Sedan 4-Door
  • T6 R-Design Sedan 4-Door
  • T5 Inscription Sedan 4-Door
  • T8 R-Design Sedan 4-Door

Engines covered

  • 2.0L 1969CC l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Turbo/Supercharged
  • 2.0L 1969CC l4 GAS DOHC Turbocharged
  • 2.0L 1969CC l4 GAS DOHC Turbo/Supercharged
  • --

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2020 Volvo S60 Recalls & Complaints

NHTSA #23V78000021/11/2023Component: AIR BAGS:FRONTAL

Volvo Car USA, LLC. (Volvo Car) is recalling certain 2019-2024 S60 vehicles. The passenger air bag may not be secured properly, which can cause the air bag to deploy improperly.

Consequence

An air bag that does not deploy properly in a crash increases the risk of injury.

Remedy

Dealers will inspect and tighten the bolts securing the passenger air bag, as necessary, free of cha

NHTSA #20V14400012/03/2020Component: FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, th

Consequence

If the automatic emergency braking system does not engage as intended, it can increase the risk of a

Remedy

Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, f

TSB #11032678

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.

TSB #11032671

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Curren

TSB #11031109

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

TSB #11031105

This is a TJ - Text only no attachments - If customer experiences an incorrect ambient temperature reading in DIM (Driver Information Module) or reduced A/C performance, follow the advice under Service. Please refer to the wiring diagram in

TSB #11031095

This is a Technical Journal: If a vehicle with panorama roof shows symptom of a rattling noise when opening, follow the description under Service. If the analysis shows that the rattling noise comes from the roller blind, similar to the noi

TSB #11028386

This is a Technical Journal: Text plus 1 jpg and 1 mp4 file -- If there is a strange chafing or creaking noise when turning the steering wheel, follow the advice under Service.

TSB #11028383

This is a Technical Journal: Text plus TJI-516730-1_1_0 Headliner, squeak/rattle noise If a squeaking noise can be heard from the headlining around the sun roof, see instructions under Service referring to TJI-516730-1_1_0

TSB #11027189

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

Showing the 8 most recent of 222 technical service bulletins on file with NHTSA.

20250102Component: FORWARD COLLISION AVOIDANCECrash reported

The contact owns a 2020 Volvo S60. The contact stated that while at a stop light, the vehicle erroneously drove forward and crashed into a second vehicle. The contact indicate that during the crash th

20250102Component: VEHICLE SPEED CONTROLCrash reported

The contact owns a 2020 Volvo S60. The contact stated that while at a stop light, the vehicle erroneously drove forward and crashed into a second vehicle. The contact indicate that during the crash th

20250123Component: SERVICE BRAKES

The car has “detected” a crash many times and automatically stopped even on the highway. It jerks and to slam on the brakes and then keeps going. It’s very dangerous and I have a strong theory i

20250123Component: FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

The car has “detected” a crash many times and automatically stopped even on the highway. It jerks and to slam on the brakes and then keeps going. It’s very dangerous and I have a strong theory i

20250123Component: FORWARD COLLISION AVOIDANCE: WARNINGS

The car has “detected” a crash many times and automatically stopped even on the highway. It jerks and to slam on the brakes and then keeps going. It’s very dangerous and I have a strong theory i

Showing the 5 most serious of 20 complaints filed with NHTSA.

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