2006 Volvo S60 Service and Repair Manual

This factory service and repair manual for the 2006 Volvo S60 covers a car offered with two turbocharged DOHC gasoline inline-fives, a 2.4-liter and a 2.5-liter (154 cu in). Four trims ride on the four-door sedan: 2.5T, R, T5 and T5 Sport. What it provides is procedures, specifications, torque values, wiring diagrams and diagnostics for the engine and its turbocharged induction, the fuel system, ignition, cooling, transaxle, drivetrain, brakes, steering, suspension and electrical system.

Engines covered

• 2.4L inline-five — DOHC, turbocharged, gasoline
• 2.5L inline-five (154 cu in) — DOHC, turbocharged, gasoline

Body styles covered

• 4-door sedan

Trims covered

• 2.5T
• R
• T5
• T5 Sport

Known issues on the 2006 S60. Of the 31 complaints owners filed about the 2006 S60, 6 concern air bags, 6 the engine, and 4 apiece the fuel and propulsion system, the power train and the hydraulic service brakes; 1 complaint reported a crash and 1 a fire. The federal record lists 3 recalls. Certain 2006 S60 cars have a driver's airbag inflator that could explode on deployment if prolonged heat and humidity had degraded its propellant, so dealers replace the driver airbag. Certain others were fitted with a Garmin 760 portable navigation unit whose battery could overheat and start a fire. Airbag system diagnostics, brake specifications and wiring diagrams address the systems involved.