2019 Volvo S60 Service and Repair Manual

This factory service and repair manual for the 2019 Volvo S60 includes a plug-in hybrid next to a conventional powertrain. Both engines are 2.0-liter inline-fours with dual overhead camshafts, turbocharging and gasoline fuel; one is listed as a plug-in hybrid. Eight trims appear on the four-door sedan — T5, T6 and T8, each offered in Inscription and R-Design form, and T5 and T6 also in Momentum. Procedures, specifications, torque values, wiring diagrams and diagnostics cover the engine, the hybrid drive, fuel system, cooling, transmission, drivetrain, brakes, suspension, steering and electrical system.

Engines covered

• 2.0L inline-four — DOHC, turbocharged, gasoline
• 2.0L inline-four plug-in hybrid — DOHC, turbocharged, gasoline

Body styles covered

• 4-door sedan

Trims covered

• T5 Inscription
• T5 Momentum
• T5 R-Design
• T6 Inscription
• T6 Momentum
• T6 R-Design
• T8 Inscription
• T8 R-Design

Known issues on the 2019 S60. Of 4 recalls on the 2019 S60, two involve the rear suspension and fuel supply. One covered 8,266 vehicles: certain 2019 S60 cars whose rear suspension toe link flange lock nuts might not be tight, which could change handling suddenly; dealers checked and, if needed, replaced the bolts and nuts. Certain others could blow the fuse feeding the low-pressure fuel pump, stalling the engine; a new fuse was fitted. Owners filed 25 complaints — 6 on the electrical system, 4 on tires, 2 each on exterior lighting, forward collision avoidance and the power train — and 1 reported a crash, 2 a fire and 2 an injury. Suspension torque values and fuel system wiring diagrams apply.