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2016 Hyundai Tucson Service and Repair Manual

Regular price $42.99 USD
Covers all 2016 Tucson trims — Premium Sport Utility 4-Door, Limited Sport Utility 4-Door, GLS Sport Utility 4-Door +6 more ·
Digital manual — nothing ships
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FactoryManual
Anonymous

Where were wiring diagrams?

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FactoryManual
Anonymous

Very difficult to navigate seems like similar information is in several random locations

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FactoryManual
Anonymous

All other content is as promised

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FactoryManual
Anonymous

Very hard to navigate. Could not even find a index

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FactoryManual
TERRY MUICH

The download I received was a complete waste of my money. Was not even close to what it was represented as. I thought I was getting a proper service repair manual. What I got was a collection of service bulletins. I sent an email to your company right after I looked through it requesting my money back. Have yet to hear a response. Terry Muich

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FactoryManual
Ricky Coley

Not a hard copy manual and the file is to big too load on my computer.

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FactoryManual
John Puzak

I'm trying to download the manual to my laptop. Can't get a table of contents on my phone. Might have a better review the

After directions from from factory manuals,
I downloaded Adobe Acrobat-working great. Great customer service!!!

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FactoryManual
Richard Musser

easy

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FactoryManual
Donald Folmar

More detailed than I thought, still trying to navigate through it, not what I thought it would be, thought it would be more like the Haynes manual.

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FactoryManual
Nathaniel Footman Jr

Delivery via wifi great.

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FactoryManual
Anonymous

Great

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FactoryManual
David Bacon

It was much larger than i expected. 5 documents at 12k pages each. Its not something ill actually be able read but its easy enough to find what you need..
The Ford F250 manual is much easier to navigate at just over 8000 pages.
If i spend the money for Adobe Acrobat Professional ill be able to break it down into manageable bits.
Both manuals area great value for the money.

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FactoryManual
Susanne Dubois

Manual ok. Very hard to find info pertaining to my vehicle

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FactoryManual
Mark Stypinski

Easy to use and great to look up tech specs.

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FactoryManual
Stuart Clancy

Easy to find the exact manual for your vehicle, great directions for the download process for the less than savvy internet users.

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FactoryManual
Daniel Arvola

The manual is awesome!

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FactoryManual
Anonymous

Pretty good manual, bookmarking could be a little better

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FactoryManual
Thomas Downs

I am unable to open the manual. I guess I didn't process something right.

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FactoryManual
Stanislav Bilev

Got the manual almost immediately.

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FactoryManual
Anonymous

I need a printed 2015 Ford Taurus 3.5 engine repair manual either Chilton or Haynes

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FactoryManual
James Foley

Excellent. Now I can actually start working on my cars again with confidence. YouTube videos really are inadequate.

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FactoryManual
Mark Schultz

Schematics were not high resolution making the markings and names difficult to read when zoomed in. Improvement is needed. Otherwise it is a good document.

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FactoryManual
Scott Martin

Vary easy

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FactoryManual
Werner A Wozniak

Very satisfied with my purchase. Has all clear details and fixes like the oem factory manual have. Thanks and God bless you.

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FactoryManual
Anonymous

.

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FactoryManual
Anonymous

Finding and ordering the manual for my vehicle was very easy

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FactoryManual
Michael Willis

I wasn’t sure why I needed this to be a PDF, but it was apparent once I got it. It includes what would be thousands of pages if it were in print. The links take you to wherever you need to go in the text.

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FactoryManual
Anonymous

I didn’t realize I would have a link in an email to click to get another email with another link to download.

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FactoryManual
David Sims

would rather have a maintenance manual. have a parts manual from parts vu company. only difference is that your parts manual has all together whereas the parts vu had to download the differsections individually.

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FactoryManual
Jack Larkin

Our original order was supposed to be for our 2014 Subaru Outback, yet the manual came up as Forester. We did have to purchase a new manual in order for them to send us the correct manual. We hope it will help us repair our Subaru.

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FactoryManual
Tim Vaclav

Quick and easy

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FactoryManual
Anonymous

Item as described quick delivery

A 2016 Tucson can leave the factory as a 1.6L turbocharged four, as either of two 2.0L naturally aspirated fours, or as a fuel cell vehicle, and the clearances, torque figures and service sequences change with the engine and the trim in front of you. Working to the numbers Hyundai published for the 2016 car, rather than to values carried over from an adjacent model year, is what keeps those differences from turning into a comeback.

Engines covered

  • 1.6L inline-four (97 cu in) — DOHC, turbocharged, gasoline
  • 2.0L inline-four — DOHC, naturally aspirated, gasoline
  • FUEL CELL EV (FCEV)

Body styles covered

  • 4-door sport utility

Trims covered

  • Base
  • Eco
  • Fuel Cell
  • GLS
  • GLS Premium
  • Limited
  • Limited Tech
  • Luxury
  • Premium
  • SE
  • Sport
  • Ultimate

Known issues on the 2016 Tucson. Five recalls are on federal record for this model year. One covers the automatic transmission control module on vehicles equipped with the 7-speed EcoShift dual clutch transmission, where an inability to move the vehicle while in traffic may increase the risk of a crash. A second covers the hood latch, where the primary latch can be inadvertently released and the secondary latch cannot secure the hood. A third covers electrical system wiring, where trailer brake lights can stay illuminated while being used and other drivers may be confused. A fourth covers the exterior tail lights on vehicles fitted with an accessory trailer hitch harness, where the trailer's turn signal lights can fail to illuminate. The fifth covers the hydraulic brake antilock and traction control system, where an engine compartment fire can increase the risk of injury or crash. Owners have filed 2,144 complaints for the year and Hyundai has issued 125 technical service bulletins.

Whether you are chasing a dual clutch transmission that will not move the car, tracing a trailer lighting fault back to the hitch harness, or checking hood latch and brake system condition at a service interval, the procedure and the specification you work to are Hyundai's own for this 2016 Tucson.

NHTSA #16V62800030/08/2016Component: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

Hyundai Motor Company (Hyundai) is recalling certain model year 2016 Tucson vehicles manufactured May 20, 2015 through May 31, 2016 and equipped with a 7-speed EcoShift Dual Clutch Transmission. Certain driving conditions and high temperatures may cause the vehicle to not move if the accelerator pedal is pressed and released repeatedly.

Consequence

Inability to move the vehicle while in traffic may increase the risk of a crash.

Remedy

Hyundai will notify owners, and dealers will update the Transmission Control Module software, free of charge. The recall is expected to begin on October 28, 2016. Owners may contact Hyundai customer service at 1-855-671-3059. Hyundai's number for this recall is 149.

NHTSA #16V84200021/11/2016Component: ELECTRICAL SYSTEM:WIRING

Hyundai Motor America (Hyundai) is recalling certain model year 2016-2017 Tucson vehicles manufactured May 19, 2015, to November 14, 2016, and 2017 Santa Fe vehicles manufactured November 28, 2015, to November 14, 2016. The affected vehicles may be equipped with an accessory trailer hitch wiring harness that, due to a malfunction of the tow hitch module, may result, in the trailer brake lights being constantly illuminated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, " Lamps, Reflective Devices, and Associated Equipment."

Consequence

If the trailer brake lights stay illuminated while being used, other drivers may be confused, increasing the risk of a crash.

Remedy

Hyundai will notify owners, and dealers will replace the affected accessory trailer hitch wiring harnesses, free of charge. The recall is expected to begin January 13, 2017. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 153.

NHTSA #16V14700010/03/2016Component: EXTERIOR LIGHTING:TAIL LIGHTS

Hyundai Motor America (Hyundai) is recalling certain model year 2016 Hyundai Tucson vehicles manufactured May 26, 2015 to January 15, 2016 and equipped with an accessory trailer hitch harness either included with the accessory trailer hitch or sold as a service part. In the affected vehicles, when the vehicle's engine is running and the brake lights are illuminated, if the turn signal is activated, the trailer turn signal lights will either turn off or remain continuously illuminated (not flash). As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard Number 108, " Lamps, Reflective Devices, and Associated Equipment."

Consequence

Failure to illuminate the trailer's turn signal lights would prevent the communication of the driver's intent, increasing the risk of a crash.

Remedy

Hyundai will notify owners, and dealers will update the tow hitch harness, free of charge. The recall began on May 2, 2016. Owners may contact Hyundai customer service at 1-855-371-9640. Hyundai's number for this recall is 142.

NHTSA #16V34800024/05/2016Component: LATCHES/LOCKS/LINKAGES:HOOD:LATCH

Hyundai Motor Company (Hyundai) is recalling certain model year 2016 Tucson vehicles manufactured May 19, 2015 to March 14, 2016. In the affected vehicles, if the primary hood latch has been released, and the vehicle is driven, the secondary hood latch may not hold adequately secure the hood to prevent it from opening while the vehicle is in motion.

Consequence

If the primary hood latch is inadvertently released and the secondary latch cannot secure the hood, the hood may unexpectedly open while driving, increasing the risk of a crash.

Remedy

Hyundai will notify owners, and dealers will replace the secondary hood latch, free of charge. The recall began on June 30, 2016. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 145.

NHTSA #20V54300004/09/2020Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE

Hyundai Motor America (Hyundai) recalled certain 2019-2021 Tucson vehicles on September 4, 2020. On December 30, 2020, Hyundai expanded the recall population, and added certain 2016-2018 Tucson vehicles. The Anti-lock Brake Hydraulic Electronic Control Unit (HECU) could corrode internally and cause an electrical short, possibly resulting in an engine compartment fire.

Consequence

An engine compartment fire can increase the risk of injury or crash.

Remedy

Hyundai will notify owners, and dealers will replace the HECU fuse. For 2019-2021 model years, the Electronic Stability Control (ESC) software will also be updated. Recall repairs will be performed free of charge. Owners are advised to park outside and away from structures as a precaution until the recall repair is complete. The recall began November 2, 2020. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 195.

TSB #11032523

The National Highway Traffic Safety Administration (NHTSA) has identified the presence of substandard and dangerous drivers-side airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN). These infla

TSB #11032522

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent safety advisory regarding dangerous, counterfeit driverside airbag inflators manufactured by Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN),

TSB #11030331

This TSB references the Op codes to use for claim submission and the Parts required based on the vehicles inspection results from TSB 22-01-023H-2 (DTC P1326 Engine Bearing Inspection/Engine Replacement) or the latest version.

TSB #11030330

This TSB references the Op codes to use for claim submission and the Parts required based on the vehicles inspection results from TSB 22-01-023H (DTC P1326 Engine Bearing Inspection/Engine Replacement) or the latest version.

TSB #11027035

Upon customer's request ONLY, the Technical Service Bulletin (TSB) 25-01-089H provides the service procedure for installation of a key cylinder reinforcement protector assembly and two anti-theft decals on the front windows. This repair pro

TSB #11027034

In addition to the Anti-Theft software provided under Service Campaign 993 (TSB 24-01-009H-1), a zinc reinforced ignition cylinder protector hardware upgrade is being made available to customers upon request. This supplemental security meas

TSB #11027033

This bulletin provides the service procedure for installation of a key cylinder reinforcement protector assembly and two anti-theft decals on the front windows.

TSB #11026704

In response to this trend, we engineered a software upgrade that addresses the social media theft method and made it available to owners of eligible models free of charge at authorized Hyundai dealers since early 2023. In addition to the an

Showing the 8 most recent of 167 technical service bulletins on file with NHTSA.

07/24/2017Component: AIR BAGSCrash reported2 injured

DRIVER TRAVELING AT 30-40 MPH, STRUCK ANOTHER VEHICLE BROADSIDE. ON CITY STREET. FRONT END OF VEHICLE SMASHED. CAR DECLARED TOTALED. AIR BAG DEPLOYED BUT ONLY 1-2 INCHES THEN DEFLATED. DRIVER STRUCK STEERING WHEEL AND SUFFERED FACIAL, AND BODY INJURIES INCLUDING CRACKED STERNUM. LEASER, AND INSURANCE COMPANIES NOT CONCERNED ABOUT AIR BAG. OFFERED ONLY MEDICAL ATTENTION. ATTORNEY NOT INTERESTED AS THIS BAG NOT ON RECALL LIST, YET. WARNING TO OTHERS OF POSSIBLE FAULTY AIR BAG.

08/28/2022Component: ELECTRICAL SYSTEM,VEHICLE SPEED CONTROL,FUEL/PROPULSION SYSTEMCrash reported1 injured

While back out of my driveway in my 2016 hyundai tucson, it suddenly accelerated on its own out of control rendering me helpless and just along for the ride. Finally stopped while in reverse the car went across the street crashing violently into my neighbors boat and engine was still reving until I shut it off after the crash. Both my car and neighbors boat had major damage.

12/16/2025Component: VEHICLE SPEED CONTROL,UNKNOWN OR OTHERCrash reported

Drove into a parking space, with the foot pressing on the brake pedal, the car suddenly and without warning rapidly accelerated uncontrolled causing the vehicle to accelerate past the end of the parking space causing property damage.

11/02/2016Component: VEHICLE SPEED CONTROLCrash reported

HAD AN ACCIDENT WHILE PARKING THE ACCELERATOR JUST TOOK OFF ON ITS OWN IT STOP BECAUSE IT HIT A CONCERT WALL./REPORTED THE ACCIDENT TO HYUNDAI AND THEY SAID TO JUST FIX.I LATER FOUND OUT THAT THEIR IS A RECALL ONLY ON CERTAIN VIN NUMBERS WELL CAR VIN NUMBER IS NOT ON THE LIST BUT I STILL HAD THE ACCIDENT. GOT IN TOUCH WITH THERE CORP OFFICE THEY CALL ME TOOK ALL MY INFORMATION AND I HAVE NOT HEARD FROM NOBODY. I STILL FEEL UNCOMFORTABLE WITH THE DRIVING. *TR

08/02/2016Component: POWER TRAINCrash reported

I WAS STOPPED AT A STOPLIGHT, BUT WHEN THE LIGHT TURNED GREEN THE CAR WOULDN'T GO FORWARD. INSTEAD THE ENGINE JUST REVVED AND RPMS WENT UP, BUT NO MOVEMENT FORWARD AND NO WARNING LIGHTS OR SOUNDS CAME ON. I IMMEDIATELY FLIPPED ON MY EMERGENCY FLASHERS AND TRIED SEVERAL TIMES TO RESTART AND GO AGAIN, BUT TWO CARS CRASHED INTO EACH OTHER NEXT TO ME AS THEY TRIED TO GO AROUND ME. I SAT IN A PANIC IN TRAFFIC WITH PEOPLE HONKING AT ME AND FLIPPING ME OFF. THE CAR WOULDN'T DRIVE FORWARD, BUT IT WOULD

07/28/2016Component: VEHICLE SPEED CONTROLCrash reported

PARKING VEHICLE AT MY APARTMENTS WHEN THE ACCERLATER JUST TOOK ON ITS OWN. IT CAUSE ME TO HAVE AN ACCIDENT. HAD TURN KEY OFF AND HIT THE BULIDING. IT WAS STATIONARY. JUST PARKING ON A FLAT PARKING AREA

04/14/2022Component: SERVICE BRAKES, HYDRAULICCrash reported

The contact owns a 2016 Hyundai Tucson. The contact stated while coming to a stop at approximately 2 MPH at a traffic light, the vehicle rolled forward, failing to come to a complete stop, and collided with the rear bumper of the vehicle in front. The contact stated that the "four-way braking" warning light and another unknown light were illuminated. The contact stated that there was damage to the rear bumper of the vehicle in front. The police were called but no report was written and there wer

04/04/2023Component: POWER TRAIN,ELECTRICAL SYSTEM,SERVICE BRAKESCrash reported

I have a 2016 Hyundai Tuscon Limited Turbo which I bought USED in August of 2018. The same week I left the lot I returned multiple times complaining that the car was hesitating and seemed like the transmission was having problems. The car would hesitate to go from a stop, several times leaving me and my infant (at the time) in the middle of intersections crossing traffic and unable to move. It almost got us SLAMMED multiple times. I explained this to them and they just kept telling me it was bec

04/02/2017Component: STRUCTURE,SERVICE BRAKESCrash reported

WE PURCHASED A 2016 TUCSON LIMITED ON BLACK FRIDAY OF 2016. THIS VEHICLE WAS EQUIPPED WITH THE AUTONOMOUS EMERGENCY BRAKING (AEB) SAFETY OPTION, AS IS ADVERTISED AND DEMONSTRATED ON THE HYUNDAI WEBSITE WITH VIDEO. WE EXPERIENCED A MINOR FRONT-END COLLISION AT APPROXIMATELY 8-10 MPH WHILE MERGING INTO TRAFFIC AT A YIELD FROM HIGHWAY EXIT RAMP. BASED ON THE ADVERTISED FUNCTION AND VIDEO, SHOULD HAVE BEEN PREVENTED BY THE AEB. SUBSEQUENT TO THIS COLLISION, WE BEGAN SEEING INTERMITTENT WARNING NOTIF

03/14/2018Component: POWER TRAINCrash reported

I WAS AN OWNER OF A 2016 HYUNDAI TUCSON WITH TURBO. UNTIL JANUARY 23, 2018. I OWNED THIS VEHICLE FOR MORE THAN A YEAR AND ALTHOUGH THIS WAS A GREAT VEHICLE WE HAD AN ISSUE WITH THE TRANSMISSION SINCE A WEEK AFTER OUR PURCHASE DATE.WE HAVE HAD IT BACK TO THE SERVICE DEPARTMENT AT WRIGHT WAY HYUNDAI IN STAUNTON, VA NUMEROUS TIMES OVER THE SAME ISSUE. THE TRANSMISSION WOULD ALLOW THE MOTOR TO SEND THE RPMS TO EXCEED A HIGH LEVEL BEFORE ENGAGING. SO BAD AT TIME THAT IT WOULD PULL YOU TO ONE SIDE OF

03/09/2019Component: UNKNOWN OR OTHERCrash reported

MY VEHICLE WAS RECALLED IN 2016, SHORTLY AFTER I LEASED IT, FOR A KNOWN ISSUE WITH THE TRANSMISSION. PRIOR TO MY RECALL APPOINTMENT, I WAS STOPPED AT A TRAFFIC LIGHT. WHEN THE LIGHT TURNED GREEN, I PRESSED THE GAS AND THE CAR FAILED TO ACCELERATE. WHEN IT FINALLY DID, IT SURGED FORWARD INTO AN INTERSECTION. WHILE VERY SCARY, NO ONE WAS HURT. THE RECALL ISSUE WAS "ADDRESSED" BY THE DEALER. IN FEBRUARY 2019, THE CAR AGAIN HAD AN ISSUE WHERE IT FAILED TO ACCELERATE. I WAS IN A PARKING LOT ON A SLI

02/14/2022Component: UNKNOWN OR OTHER,ENGINECrash reported

Car started eating oil after 110K miles. Seems as if 2 quarts low in 3,000 miles between oil changes. Started carrying extra oil and checking level during and after long trips. at 140,000 miles the turbo charger failed and engine failed in the middle of pulling out of a parking lot. No lights on instrument panel ever lit up until 40 miles before the engine failed. Oil light never came on as engine oil was burned up in the turbo. Car is now dead and needs a new engine. Internet posts show n

02/05/2019Component: STEERINGCrash reported

TL* THE CONTACT OWNS A 2016 HYUNDAI TUCSON. WHILE DRIVING AT A LOW SPEED AND MAKING A SHARP LEFT TURN, THE STEERING WHEEL SEIZED WITHOUT WARNING. AS A RESULT, THE CONTACT LOST CONTROL OF THE VEHICLE AND CRASHED INTO A BARRIER. THERE WERE NO INJURIES AND A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS TOWED TO HERITAGE HYUNDAI TOWSON (801 YORK RD, TOWSON, MD 21204, (877) 387-5495) WHERE IT WAS DIAGNOSED, BUT A FAILURE CODE COULD NOT BE FOUND. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT

01/11/2024Component: POWER TRAIN,ENGINE,VISIBILITYCrash reported

A/C failure & Heat Failure which resulted in an accident. Was not the thermostat. ACCEDENT was unable to defrost/defog windows, causing the driver to crash

10/27/2025Component: ELECTRICAL SYSTEM,ENGINE,FUEL/PROPULSION SYSTEMFire reported1 injured

As I was driving I was stopped & told my car was on fire. I immediately stopped & hopped out & less than 30 seconds later half of the hood caught heat/fire & flew into the windshield breaking it. At least half The car is burnt to ashes

Showing the 15 most serious of 1616 complaints filed with NHTSA.

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