2006 Kia Sedona Service and Repair Manual
Kia sold the 2006 Sedona in LX and EX trim with a single powertrain, the 3.8L DOHC V6, so the service specifications for this van do not change with engine choice across the model year.
Engines covered
- 3.8L V6 (231 cu in) — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door mini passenger van
Trims covered
- EX
- LX
Known issues on the 2006 Sedona. Five recalls are on federal record for this model year. One covers the brake light switch: the stop lamp switch may malfunction, and such a malfunction may lead to a crash. Another covers the electrical system, where moisture may enter the anti-lock brake (ABS) module and result in an electrical short, and that short may cause an engine compartment fire. Two more address the front lower control arms, where a broken control arm can result in the loss of control of the vehicle. The fifth concerns the secondary hood latch, for the condition in which the primary latch is inadvertently released and the secondary latch is not engaged. Owners have filed 579 complaints against the 2006 Sedona and Kia has issued 36 technical service bulletins for it. The factory diagnostic and repair procedures for those systems are covered here.
Whether you are tracing a brake-light fault, inspecting the front lower control arms or working through routine service on the 3.8L V6, the procedures and specifications are Kia's own for the 2006 Sedona.
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH ADJUSTABLE BRAKE PEDALS, THE STOP LAMP SWITCH WIRING HARNESS MAY BE OUT OF POSITION. AN IMPROPERLY POSITIONED STOP LAMP SWITCH WIRING HARNESS COULD MAKE CONTACT WITH THE U-JOINT ASSEMBLY OF THE STEERING COLUMN. REPEATED CONTACT MAY EVENTUALLY CAUSE THE WIRING HARNESS INSULATION TO CHAFE.
CHAFED INSULATION COULD CAUSE A SHORT OF THE WIRING HARNESS RESULTING IN THE LOSS OF BRAKE LIGHTS, ENGINE STALLING, OR AN INABILITY TO START THE VEHICLE INCREASING THE RISK OF A CRASH.
DEALERS WILL INSPECT THE WIRING HARNESS FOR CHAFING AND, REPAIR IF NECESSARY. IN ADDITION, THE DEALER WILL SECURE THE WIRING HARNESS TO PREVENT CONTACT WITH THE U-JOINT ASSEMBLY. THE RECALL BEGAN ON SEPTEMBER 29, 2006. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
ON CERTAIN PASSENGER VEHICLES, THE REAR CALIPER BRAKE HOSES MAY BE OUT OF POSITION. AN IMPROPERLY POSITIONED REAR CALIPER BRAKE HOSE MAY CONTACT REAR SUSPENSION COMPONENTS AND OVER TIME BREACH THE INTEGRITY OF THE HOSE.
THIS WOULD RESULT IN THE LOSS OF BRAKE FLUID, WHICH COULD CAUSE DECREASED BRAKE FUNCTION, LEADING TO CRASH AND PERSONAL INJURIES.
DEALERS WILL INSPECT THE POSITIONING OF THE REAR CALIPER BRAKE HOSES AND ADJUST OR REPLACE THEM FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 15, 2006. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Kia Motors America (Kia) is recalling certain 2006-2010 Sedona and 2007-2009 Sorento vehicles. Moisture may enter the Anti-lock Brake (ABS) Module and result in an electrical short.
An electrical short within the ABS Module may cause an engine compartment fire, even when the vehicle is turned off, increasing the risk of an injury.
Kia will notify owners, and dealers will install a relay in the main junction box to prevent power from being directed to the HECU when the vehicle's ignition switch is turned off, free of charge. The recall began June 5, 2020. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC186.
Kia Motors Corporation (Kia) is recalling certain model year 2006-2012 Kia Sedona vehicles manufactured from June 15, 2005, through August 14, 2012 and originally sold in, or currently registered in Alaska, Connecticut, Delaware, Illinois, Indiana, Iowa, Kansas, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, Nebraska, New Hampshire, New Jersey, New York, North Dakota, Ohio, Pennsylvania, Rhode Island, South Dakota, Utah, Vermont, West Virginia, Wisconsin and the District of Columbia. In the affected vehicles, the front lower control arms may break due to corrosion from salt water exposure such as from road salt use.
A broken control arm can result in the loss of control of the vehicle, increasing the risk of a crash.
Kia will notify owners and dealers will replace the front lower control arms on 2006-2007 models. 2008-2012 models will either have their front lower control arms replaced or additional anti-corrosion coating will be applied. These repairs will be performed free of charge. The recall began on July 27, 2016. Owners may contact Kia at 1-800-333-4542. Kia's number for this recall is SC133.
Kia Motors Corporation (Kia) is recalling certain model year 2006-2014 Kia Sedona vehicles manufactured from June 15, 2005, through April 04, 2014. In the affected vehicles, the secondary hood latch may bind and remain in the unlatched position when the hood is closed.
If the primary latch is inadvertently released and the secondary latch is not engaged, the hood could unexpectedly open while driving, increasing the risk of a vehicle crash.
Kia will notify owners and dealers will replace the secondary hood latch or clean and lubricate the latch, depending on the vehicle's location and the condition of the latch. These repairs will be performed free of charge. The recall began on July 27, 2016. Owners may contact Kia at 1-800-333-4542. Kia's recall number is SC134.
HUYNDAI-KIA IS RECALLING 139,844 MY 2006-2007- SEDONA, SPORTAGE, SORENTO AND MY RONDO AND AMANTI VEHICLES. THE STOP LAMP SWITCH IN THE AFFECTED VEHICLES MAY MALFUNCTION. A MALFUNCTIONING STOP LAMP SWITCH MAY CAUSE THE BRAKE LIGHTS TO NOT ILLUMINATE WHEN THE BRAKE PEDAL IS DEPRESSED OR MAY CAUSE THE BRAKE LIGHTS TO REMAIN ILLUMINATED WHEN THE BRAKE PEDAL IS RELEASED. A STOP LAMP SWITCH MALFUNCTION MAY ALSO AFFECT THE OPERATION OF THE BRAKE-TRANSMISSION SHIFT INTERLOCK FEATURE SO THE TRANSMISSION SHIFTER WOULD NOT BE ABLE TO BE SHIFTED OUT OF THE PARK POSITION. IT MAY ALSO CAUSE THE ELECTRONIC STABILITY CONTROL (ESC) MALFUNCTION LIGHT TO ILLUMINATE, AND IT MAY NOT DEACTIVATE THE CRUISE CON
ANY OF THESE MALFUNCTIONS, ALONE OR IN COMBINATION, MAY LEAD TO A CRASH.
DEALERS WILL REPLACE THE STOP LAMP SWITCH FREE OF CHARGE. THE RECALL BEGAN ON JUNE 17, 2009. OWNERS MAY CONTACT KIA'S CONSUMER ASSISTANCE CENTER AT 1-800-333-4542.
Kia Motors Corporation (Kia) is recalling certain model year 2006-2012 Kia Sedona vehicles manufactured from June 15, 2005, through August 14, 2012 originally sold in, or currently registered in Massachusetts, Maryland, Michigan, New Hampshire, New York, Pennsylvania, Vermont, Wisconsin, Connecticut, Delaware, Iowa, Illinois, Indiana, Maine, Minnesota, Missouri, New Jersey, Ohio, Rhode Island, West Virginia or the District of Columbia. In the affected vehicles, the front lower control arms may break due to corrosion resulting from prolonged exposure to salty environments.
A broken control arm can result in the loss of control of the vehicle, increasing the risk of a crash.
Kia will notify owners and dealers will inspect the degree of corrosion of the front lower control arms, and will either rustproof or replace them, free of charge. The recall began on December 20, 2013. Owners may contact Kia at 1-800-333-4542. Kia's recall number is SC100.
TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b
TSB_BOD051_CLOSED: TECHNICAL SERVICE BULLETIN CLOSED
TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th
TECHNICAL SERVICE BULLETIN: - TRANSMISSION FLUID APPLICATION GUIDE - This bulletin has been revised to include additional information. This bulletin provides information relating to the correct transmission fluid type and fill quantity requ
These SKUs are Exhaust Manifolds with Catalytic Converters. The customer communication requested return of unsold inventory due to a loss of CARB certification. These SKUs can no longer be sold as they do not meet CARB standards, but parts
These SKUs are Exhaust Manifolds with Catalytic Converters. The customer communication requested return of unsold inventory due to a loss of CARB certification. These SKUs can no longer be sold as they do not meet CARB standards, but parts
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
TSB: FRONT DOOR GLASS RUN CHANNEL REPLACEMENT - This bulletin provides information on some Sedona (VQ) vehicles, produced from June 15, 2005 through May 06, 2013, which may experience wind noise coming from the front door window/door frame
Showing the 8 most recent of 40 technical service bulletins on file with NHTSA.
NEW 2006, A FEW MONTHS AFTER HE BOUGHT THE VAN, SOMEONE HIT ME IN THE REAR ON THE STOP LIGHT AND THE AIRBAGS NEVER ACTIVATED, THE REPAIR SHOP SAID IT HAD NO REAR AIR BAGS, THAT IS WHY DO NOT ACTIVE SYSTEM. 2014 LIGHT "AIRBAG" IS LIT AND REMAINS SO SINCE THEN, THE DEALER CHARGES A FORTUNE ONLY TO DIAGNOSE, 2014 I HAD AN FREEWAY ACCIDENT, TO PREVENT A TRUCK HIT ME FLYWHEEL ONTO THE SHOULDER, HITTING THE FENCE RIGHT BOUNDEDNESS AND ENDING WITH THE WALL HEAD-ON COLLISION IN CENTRAL DIVIDER ..
ON MAY 13, 2006 I PURCHASED A 2006 KIA SEDONA VAN FROM A LOCAL DEALERSHIP. ON SEPTEMBER 22, 2006, OCTOBER 11, 2006, JANUARY 3, 2007, AND JANUARY 18, 2007 HAD THIS VEHICLE TO DEALER FOR SERVICE DUE TO THE AIR BAG LIGHT COMING ON WHILE DRIVING AND STAYING ON. DURING THE FIRST OCCASION THE LIGHT WAS RESET AS THE SERVICE TECHNICIAN COULD NOT FIND A PROBLEM. ON THE SECOND OCCASION A CODE APPEARED, BUT NO PARTS WERE ORDERED SINCE THE CODE COULD NOT BE DIAGNOSED. THE LIGHT WAS AGAIN RESET, AND TH
TL*THE CONTACT OWNS A 2006 KIA SEDONA. WHILE DRIVING 15 MPH, THE VEHICLE STRUCK A DIESEL TRUCK. THE AIR BAGS FAILED TO DEPLOY. THE FRONT DRIVER SIDE OF THE VEHICLE WAS DAMAGED. THE DRIVER'S HEAD WENT THROUGH THE WINDSHIELD. THE PASSENGER HAD GLASS IN HER HEAD AND WAS UNCONSCIOUS. THE VEHICLE WAS DESTROYED. THERE WAS SNOW ON THE GROUND BEFORE THE CRASH OCCURRED. A POLICE REPORT WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE 28,000.
WAS IN A ACCIDENT STRUCK MANY TREES LOTS OF FRONT END DAMAGE, BOTH PASSENGER AND DRIVERS SIDE DAMAGE AND MY AIR BAG DID NOT DEPLOY. *TR
FRONT DRIVER SIDE CONTROL ARM COVERED UNDER RECALL BUT NOT REPLACED BROKE WHILE DRIVING, CAUSING THE AXLE AND OTHER FRONT SUSPENSION PARTS TO BREAK, CAUSING THE FRONT WHEEL TO POINT OUTWARDS IN OPPOSITE DIRECTIONS, AND THE VEHICLE TO COME TO A SCREECHING STOP, FROM 30 MPH. VEHICLE WAS TAKEN TO KIA DEALER IN 2013 AFTER RECEIVING REAL NOTICE ABOUT FRONT CONTROL ARM AND WAS TOLD THE PART WAS FINE AND DID NOT NEED REPLACING.
TL* THE CONTACT OWNS A 2006 KIA SEDONA. THE CONTACT STATED THAT WHILE SITTING IN TRAFFIC, SHE DEPRESSED THE BRAKE PEDAL AND THE VEHICLE CRASHED INTO THE REAR OF ANOTHER VEHICLE. THE CONTACT STATED THAT THE VEHICLE WAS NOT DESTROYED AND THERE WERE NO INJURIES. THE VEHICLE WAS ABLE TO BE DRIVEN TO HER HOUSE AND WAS NOT TAKEN TO A DEALER FOR INSPECTION OR REPAIRS. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THEY WOULD FILE A COMPLAINT ON THE CONTACT'S BEHALF. THE FAILURE MILEAGE WAS 90,000.
JANUARY 2007 WE PURCHASED A KIA SEDONA BECAUSE OF THE SAFETY FEATURES FOR ALL PASSENGERS, AN IMPORTANT FEATURE BECAUSE I TRANSPORT CHILDREN. IN APRIL OF 2007 WE WERE HIT BY A MINI VAN IN THE FRONT PASSENGER QUARTER PANEL. THE ACCIDENT CAUSED THOUSANDS OF DOLLARS OF DAMAGE AND NO AIRBAGS DEPLOYED, WHICH WAS A CONCERN. 2016 WE WERE IN ANOTHER ACCIDENT WHILE TURNING A CORNER. THIS TIME WE WERE HIT IN THE REAR (3RD ROW) PASSENGER QUARTER PANEL BY A PICK UP. WE WERE HIT HARD ENOUGH TO PUSH OUR
DRIVING MY KIA IN FREEWAY ABOUT 55 MPH AND UNEXPECTEDLY HOOD OPEN AND CRASH MY WINDSHIELD, I TRY TO DRIVE TO FREEWAY SIDE WITH THE LITTLE VISIBLE SPACE BETWEEN DASHBOARD AND HOOD, A GUY DRIVING BESIDES ME HELP WITH THE TRAFFIC SO I REDUCE SPEED AND HIT GUARDRAIL, I DAMAGE MY BUMPER AND ALL RIGHT FRONT SIDE OF MY KIA, I WAS THINKING THAT WAS MY BAD LUCK OR THAT I DIDN'T CLOSE HOOD PROPERLY. I TRIED TO PUT HOOD IN PLACE AND USING AN ETHERNET CABLE TO SECURE HOOD AND DRIVE AT 10-20 MPH TO HOME.
VEHICLE HAS BEEN SUFFERING FROM CONSTANT POWER LOSS WITH ESC LIGHT ILLUMINATED. NOW IT SUDDENLY ACCELERATES WITH THE LIGHT LIGHTEST TOUCH ON PEDAL, LURCHING AS IT ACCELERATES. IT HAPPENS ESPECIALLY OFTEN WHEN ENGINE IS UNDER STRESS, SUCH AS CLIMBING UP A HILL. I WAS PARKING IN GARAGE WHEN IS RAPIDLY ACCELERATED AND MY SIDE BUMPER IN FRONT GRAZED GARAGE DOOR SIDEWALL. IT HAS ALSO HAPPENED IN REVERSE WITH REAR SIDE BUMPER NICKING SAME SPOT ON GARAGE. THIS VEHICLE IS A SAFETY NIGHTMARE. FAULT
THE DRIVERS SIDE LOWER CONTROL ARM SEVERED CAUSING THE VEHICLE TO BE UNCONTROLLABLE YIELDING SUBSTANTIAL DAMAGE. *TR
TL*THE CONTACT OWNS A 2006 KIA SEDONA LX. THE VEHICLE HAS A REMOTE STARTER MANUFACTURED BY AUDIOVOX, MODEL NUMBER PRO9556. WHEN THE CONTACT PRE-STARTED HER VEHICLE INSIDE HER HOME WITH THE DEVICE, SHE NOTICED THAT THE VEHICLE SWITCHED INTO GEAR. SHE DROVE BACKWARDS AND CRASHED INTO ANOTHER PLACE OF RESIDENCE. AFTER INSPECTING THE VEHICLE, THE CONTACT NOTICED THAT THE STARTER DEVICE ALLOWED THE VEHICLE TO SHIFT INTO GEARS WITHOUT HAVING A KEY IN THE IGNITION WHEN PRESSURE WAS APPLIED TO THE B
TL*THE CONTACT OWNS A 2006 KIA SEDONA. WHILE ACCELERATING TO MERGE ONTO A HIGHWAY, THE VEHICLE CONTINUED TO ACCELERATE ON ITS OWN. THE CONTACT DEPRESSED THE BRAKE PEDAL COMPLETELY DOWN TO THE FLOOR, BUT THE VEHICLE FAILED TO STOP. THE BRAKES BEGAN TO SMOKE. THE VEHICLE DECELERATED TO 40 MPH AND THEN ACCELERATED AGAIN TO AN UNKNOWN SPEED. THE CONTACT DROVE THE VEHICLE INTO A GRASSY FIELD AND STRUCK A SIGN. THE VEHICLE DROVE INTO A DITCH WHERE IT EVENTUALLY STOPPED. THERE WERE NO WARNING IN
KIA SEDONA 2006. I WAS PARKED. I WENT TO BACK UP AND IT STARTED FORWARD. I NEVER STEPPED ON ACCELERATOR ONLY THE BRAKE. IT CONTINUED TO ACCELERATE FASTER AND FASTER ALL THE WHILE MY FOOT WAS ON THE BRAKE. THERE WERE SKID MARK TO SHOW THAT I HAD MY FOOT ON THE BRAKE. A CINDER BLOCK WALL STOPPED ME. *TR
TL* THE CONTACT OWNS A 2006 KIA SEDONA. WHILE DRIVING APPROXIMATELY 20 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL AND THE VEHICLE CONTINUED TO ACCELERATE. THE CONTACT PLACED AN ABNORMAL AMOUNT OF PRESSURE ON THE BRAKE PEDAL, BUT THE VEHICLE ACCELERATED FORWARD BEFORE COMING TO AN ABRUPT STOP. THE FAILURE RECURRED AND THE VEHICLE BEGAN TO SMOKE WITH AN ABNORMAL ODOR FROM THE HOOD OF THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS INOPERABLE. THE MANUFACTURER WAS NOT MADE A
The contact owns a 2006 Kia Sedona. The contact stated while the vehicle was parked in a parking lot, the vehicle erupted in flames without warning. Fire marshals were called and extinguished the fire. No one was injured and a report was taken. The contact mentioned a possible smoke inhalation from the smoke. The vehicle was towed to the contact's residence. The manufacturer was informed of failure and was awaiting a response. The failure mileage was approximately 150,000.
Showing the 15 most serious of 385 complaints filed with NHTSA.
