2004 Kia Sedona Service and Repair Manual
Kia offered the 2004 Sedona with one engine, the 3.5L DOHC V6, in EX and LX trim, and the specifications and torque figures in this factory service and repair manual are the ones Kia published for that model year rather than values carried over from an adjacent year.
Engines covered
- 3.5L V6 — DOHC, naturally aspirated, gasoline
Body styles covered
- 5-door mini passenger van
Trims covered
- EX
- LX
Known issues on the 2004 Sedona. Two recalls are on federal record for this model year. The first covers the throttle cable in the vehicle speed control system: on certain vans, freezing conditions can cause water on the throttle cable to freeze during normal operation, and the cable can stick, preventing the engine from returning to idle. The second covers the wheels: on certain vans equipped with alloy wheels, moisture can accumulate around the rear hub caps and damage the outer wheel bearing, and wheel bearing failure may occur without warning, which could result in a crash. Owners have filed 226 complaints against the 2004 Sedona and Kia has issued 17 technical service bulletins.
Whether you are tracing a throttle that will not settle back to idle, checking rear wheel bearing play, or working through scheduled maintenance, Kia's own procedure and the correct specification for the 2004 Sedona are what you work from.
ON CERTAIN MINI VANS, FREEZING CONDITIONS CAN CAUSE WATER ON THE THROTTLE CABLE TO FREEZE DURING NORMAL OPERATION. RESISTANCE TO MOVEMENT OF THE THROTTLE CABLE CAN OCCUR WHEN THE DRIVER LIFTS THEIR FOOT OFF OF THE GAS PEDAL.
THIS CAN CAUSE THE CABLE TO STICK, THUS PREVENTING THE ENGINE FROM RETURNING TO IDLE AND CAUSING THE VEHICLE TO MAINTAIN SPEED OR ACCELERATE. SUCH AN EVENT CAN OCCUR WITHOUT WARNING AND COULD CAUSE A CRASH.
DEALERS WILL MODIFY A PROTECTIVE SLEEVE AROUND THE THROTTLE CABLE. THE RECALL BEGAN ON AUGUST 15, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
ON CERTAIN MINI VANS EQUIPPED WITH ALLOY WHEELS, MOISTURE CAN ACCUMULATE AROUND THE REAR HUB CAPS CAUSING DAMAGE TO THE OUTER WHEEL BEARING.
WHEEL BEARING FAILURE MAY OCCUR WITHOUT WARNING WHICH COULD RESULT IN A CRASH.
DEALERS WILL REPLACE THE REAR HUB CAPS FREE OF CHARGE. UPON INSPECTION, SOME VEHICLES WILL ALSO REQUIRE REPLACEMENT OF THE REAR OUTER BEARINGS AND/OR HUB ASSEMBLY. THE RECALL BEGAN ON JUNE 13, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b
TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL
KIA: INTERMITTENT MIL ON WITH NO FAULT CODE STORED; INFORMATION ABOUT DTC P1330. PROVIDES INFORMATION RELATING TO CERTAIN VEHICLES. IN AFFECTED VEHICLES AN INTERMITTENT SHORT TO GROUND IN A CIRCUIT ONLY INTENDED FOR TESTING PURPOSES MAY CAU
KIA: ECM UPGRADE WITH TP SENSOR REPLACEMENT-MIL ON WITH DTC P2135/P0638. INFORMATION RELATED TO ECM SOFTWARE AND TP SENSOR UPGRADE ON SOME VEHICLES WITH 2.7L ENGINES WHICH MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH T
Showing the 8 most recent of 18 technical service bulletins on file with NHTSA.
DT: THE CONTACT STATED WHILE DRIVING AT 3 TO 5 MPH THE CONTACT'S VEHICLE WAS HIT ON N THE SIDE BY ANOTHER VEHICLE PULLING FROM A DRIVEWAY. THE DRIVER AND PASSENGER SEAT BELTS FAILED TO LOCK WHEN THE IMPACT OCCURRED. THE CONTACT SUSTAINED INJURIES TO THE NOSE, REQUIRING SURGERY. THE VEHICLE WAS TOWED TO THE LOCAL DEALER. TODAY, THE DEALER PLACED THE VEHICLE IN AN ACCIDENT SIMULATOR IN ORDER TO TEST THE SEAT BELTS. THE RESULTS SHOWED THE SEAT BELTS WERE WORKING PROPERLY AND DID NOT LOCK BEC
TL* - THE CONTACT STATED THAT WHILE DRIVING AND COMING OFF A GRAVEL ROAD AT 52 MPHTHE DRIVER LOST CONTROL OF THE VEHICLE, HITTING A MAILBOX , AND CAUSING THE VEHICLE TO ROLL OVER 3 TIMES, THEN STRIKING A TREE. WHILE VEHICLE WAS ROLLING OVER THE AIRBAGS DIDN'T DEPLOY. AT THE TIME OF THE INCIDENT THERE WERE 4 PASSENGERS IN THE VEHICLE ,3 OF THE PASSENGERS HAD MINOR INJURIES, BUT THE DRIVER, WHO WAS NOT WEARING A SEAT BELT ,WAS EJECTED FROM THE VEHICLE , SUSTAINING SEVERE INJURIES. THE CONT
WE WERE GOING EAST ON A COUNTY ROAD(219TH), AT ABOUT 40 MPH. THE PASSENGERS FRONT TIRE CROSSED THE WHITE LINE AND SLIPPED INTO THE DITCH. VAN CONTINUED EAST INTO A TELEPHONE POLE, BREAKING IT IN 3 PIECES. THE VAN THEN SLIDE SIDEWAYS AND CAME TO REST SOUTHBOUND AFTER HITTING A TREE. AFTER VAN CAME TO REST AND THE DRIVER CHECKED FAMILY'S SAFETY, IT WAS THEN DISCOVERED THAT THE AIR BAGS ON BOTH SIDES HAD NOT DEPLOYED AND THAT THE AUTO LOCK FEATURE OF THE SEAT BELTS HAD NOT ENGAGED EITHER. WE WERE A
TL* THE CONTACT OWNS A 2004 KIA SEDONA. THE CONTACT STATED THAT WHILE EXITING A CAR WASH, SHE SHIFTED FROM NEUTRAL TO DRIVE WITH THE BRAKE PEDAL DEPRESSED WHEN THE VEHICLE SUDDENLY ACCELERATED ON INDEPENDENTLY. THE VEHICLE THEN TRAVELED OVER A CURB BEFORE CRASHING INTO A TREE. THE VEHICLE CONTINUED TO ACCELERATE AND CAME TO A STOP WHEN THE FRONT AND REAR TIRES BECAME FLAT AND THE CONTACT SHIFTED INTO NEUTRAL. BOTH THE CONTACT AND A FRONT PASSENGER SUSTAINED BRUISING FROM THE CRASH AND WERE TRANS
MY WIFE HAD A FRONTAL CRASH AT 35-40 MPH. INTO THE SIDE OF A BOX TRUCK. NEITHER PASSENGER NOR DRIVER'S AIRBAG DEPLOYED. THE HOOD HAD ALSO FLEW OFF THE VEHICLE AND LANDED MORE THAN 20 FEET AWAY AFTER BEING DEFLECTED OFF HER WINDSHIELD. THIS VEHICLE SUSTAINED MORE THAN $11,000 IN DAMAGES. *JB
DRIVING VEHICLE AS NORMAL ON RTE 1 NORTH. ATTEMPTED TO SLOW VEHICLE TO STOP AT AMBER COLORED LIGHT BEFORE INTERSECTION WITH E. GRAND AVE,VEHICLE TRAVELING OVER 5 MPH BUT UNDER 10 MPH AT THIS TIME, APPLIED BRAKES, VEHICLE DID NOT SLOW DOWN. PUMPED BRAKES AND PUSHED BRAKE PEDAL TO FLOOR OF VEHICLE TO NO AVAIL, VEHICLE STILL MOVING , MAINTAINING SPEED,AND ABOUT TO TRAVEL THROUGH RED LIGHT AT INTERSECTION, ALSO APPLIED EMERGENCY BRAKE, VEHICLE DID NOT STOP, VEHICLE PROCEEDED THROUGH RED LIGHT AND
HIT SOME BLACK ICE AND VEHICLE STARTED TO SPIN, THEN ROLLED. NONE OF THE AIRBAGS DEPLOYED. VEHICLE WAS TOTALED. THIS VEHICLE MODEL IS THE SORENTO LX.*AK
THE VAN WAS IN DRIVE TO MOVE FORWARD WHEN THE GAS WAS PRESSED INSTEAD OF GOING FORWARD IT WENT IN REVERSE & WHEN THE BRAKE WAS PRESSED TO STOP IT DIDN'T WORK. THE ONLY WAY TO STOP THE VAN BEFORE GOING INTO THE CEMENT WALL OF A COMMUNITY CENTER WAS TO OPEN THE DRIVER DOOR WHICH CAUSED 3 OTHER VEHICLES TO BE DAMAGED. THANK GOD THE DRIVER IS SAFE BUT THE VAN HAS DEEMED A TOTAL LOSS BY THE INSURANCE COMPANY. *TR
WHILE PARKED ON AN INCLINE EMERGENCY PARKING BRAKE DID NOT ENGAGE. VEHICLE ROLLED BACKWARD UNTIL IT HIT A TREE. DEALER WAS NOTIFIED. *AK
"TAKATA RECALL" ON TUESDAY MAY 9, 2017 WE WERE INVOLVED IN AN AUTOMOBILE ACCIDENT. TO OUR AMAZEMENT AND HORROR, NOT ONE AIRBAG DEPLOYED . 'WE WERE HIT ON THE PASSENGER SIDE OF THE VAN . THE FRONT PASSENGER DOOR REQUIRED ASSISTANCE FROM THE POLICE/FIRE FIGHTERS ASSISTANCE TO EXIT THE VAN HOWEVER THE SLIDING DOOR COULD NOT BE OPENED REQUIRING REMOVING THE BABY THROUGH THE DRIVER'S SIDE. THE LIGHT TURNED GREEN AND WE BEGAN TO MOVE FORWARD WHEN OUR VAN WAS STRUCK BY THE OTHER CAR EXITING A PA
TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHILE HER DAUGHTER WAS DRIVING AT ABOUT 5 TO 10 MPH, THE STEERING WHEEL BECAME DIFFICULT TO TURN IN ALL DRIVING CONDITIONS. THE CONTACT ALSO HEARD A SQUEAKING SOUND WHEN TURNING THE STEERING WHEEL. THE STEERING SHAFT U-JOINT FAILURE (BADLY CORRODED) CAUSED THE CONTACT TO CRASH THE FRONT END OF HER VEHICLE INTO THE BRIDGE ON HER DRIVEWAY. SHE HAS NOT TAKEN THE VEHICLE TO A DEALER. THE DEALER SAID THAT THERE IS A NATIONAL BACK ORDER FOR STEERING INTERMED
TL* THE CONTACT OWNS A 2004 KIA SEDONA .THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE CONTACT CRASHED INTO A DEER BUT THE AIR BAGS DID NOT DEPLOY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 152,500. THE VIN WAS UNAVAILABLE.
I WAS DRIVING ON THE FREEWAY FOR ABOUT 15 MINUTES WHEN MY 04 KIA SEDONA LX STARTED SMOKING. AT FIRST I THOUGHT THERE WAS A FIRE IN THE LOCAL AREA. AFTER A FEW MINUTES IT OCCURRED TO ME THAT IT COULD BE MY VAN AND PULLED OVER AND POPPED THE HOOD. FLAMES JUMPED UP IN THE ENGINE AND BURNED UNTIL THEY WERE EXTINGUISHED WITH A FIRE EXTINGUISHER. THE KIA SERVICE MANAGER SAID THAT HE BELIEVED IT WAS A TOTAL LOSS. MY INSURANCE COMPANY IS NOW VERIFYING THAT. *NM
MY 2004 KIA SEDONA WAS SITTING STATIONARY IN MY DRIVEWAY ENGINE WAS OFF. WHEN SOMETHING IN THE ENGINE COMPARTMENT CAUGHT FIRE CAUSING EXTENSIVE DAMAGE TO ENGINE PARTS ON THE TOP SIDE OF THE ENGINE. SUCH BE AS FLUID RESERVOIRS WIRING, FUSE BOX, AND MORE.
Everything appears normal driving down road bout 45 to 50 mph. Slowed down for car n front was turning when I noticed smoke coming from under hood around headlights both sides. Then we pulled into a storage unit place. When even more smoke . I got out popped hood it was all on fire. I turned off van and a friend and I got a couple cups and dipped in water puddle and put fire out , while we were watching to make sure it restarted 2 more times. After half hour goes by and no more smoke . Closed va
Showing the 15 most serious of 212 complaints filed with NHTSA.
