2006 Dodge Caravan Service and Repair Manual

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Covers all 2006 Caravan trims — C/V Mini Cargo Van 4-Door, SE Mini Passenger Van 4-Door, SXT Mini Passenger Van 4-Door +1 more ·
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2006 Dodge Caravan service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • C/V Mini Cargo Van 4-Door
  • SE Mini Passenger Van 4-Door
  • SXT Mini Passenger Van 4-Door
  • Base Mini Cargo Van 4-Door

Engines covered

  • 3.3L 3301CC 201Cu. In. V6 FLEX OHV Naturally Aspirated
  • 3.3L 3301CC 201Cu. In. V6 GAS OHV Naturally Aspirated
  • 2.4L 2429CC 148Cu. In. l4 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #10V00800011/01/2010Component: AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2005-2006 DODGE CARAVAN, GRAND CARAVAN AND CHRYSLER TOWN & COUNTRY VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE,

Consequence

IF THE FRONT CRASH SENSORS BECOME INOPERATIVE, THE DRIVER IS IMMEDIATELY ALERTED BY ILLUMINATION OF

Remedy

CHRYSLER WILL REPLACE THE FRONT AIRBAG SENSORS WITH A NEW DESIGN. THIS SERVICE WILL BE PERFORMED FRE

NHTSA #10E03400010/08/2010Component: EQUIPMENT

CURT MFG IS RECALLING CERTAIN CLASS 3 RECEIVER HITCHES, P/N 13347, SOLD AS AFTERMARKET EQUIPMENT FOR USE ON 1997-2007 CHRYSLER TOWN AND COUNTRY VANS, 1996-2007 DODGE CARAVANS, AND 1996-2004 PLYMOUTH V

Consequence

IF THE AREA IN QUESTION FRACTURES OR BREAKS, THIS COULD CAUSE AN UNSTABLE DRIVING CONDITION, POSSIBL

Remedy

CURT MFG WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE THE HITCH FREE OF CHARGE. THE SAFETY RECALL

NHTSA #08E04800008/08/2008Component: EXTERIOR LIGHTING:HEADLIGHTS

EAGLE EYES IS RECALLING 11,534 HEADLAMP ASSEMBLIES, P/NOS. CS090-B001L AND CS090-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

EAGLE EYES WILL NOTIFY OWNERS AND OFFER REPLACEMENT HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN ON S

NHTSA #06V06700008/03/2006Component: VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR

ON CERTAIN VANS AND SPORT UTILITY VEHICLES, THE FRONT WINDSHIELD WIPER MOTOR ARMATURE SHAFT MAY BREAK.

Consequence

DURING CERTAIN OPERATING CONDITIONS, LOSS OF FRONT WINDSHIELD WIPING CAPABILITY COULD OCCUR, AND THE

Remedy

DEALERS WILL INSPECT AND REPLACE THE WINDSHIELD WIPER MOTOR FREE OF CHARGE. THE RECALL BEGAN ON JU

TSB #10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10221097

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage

TSB #10191460

Valve Body. These may cause over drive cycling.

TSB #10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are neces

TSB #10175743

Disinfectant Solution Recommended for COVID-19

TSB #10051987

CHRYSLER: THE PARK LAMPS REMAIN ILLUMINATED WHEN BOTH HEADLAMPS ARE ON AND THEN OFF, OR BOTH HEADLIGHTS FAIL TO ILLUMINATE WHILE PARK LAMPS REMAIN ILLUMNATED AFTER SWITCHING ON. MODELS 2005-2006 TOWN & COUNTRY, VOYAGER, GRAND CARAVAN, CARAV

TSB #10046001

DODGE/CHRYSLER: BEHAVIOR OF HEADLAMP SWITCH FUNCTION MAY IMPACT LIGHTING SYSTEMS SUCH AS OVERLOAD SPIKE OF ELECTRICAL SYSTEMS, TURNING OFF OR UNANTICIPATED ILLUMINATION, FLICKERING OR DIMMING OF EXTERIOR AND/OR INTERIOR LIGHT WITH ENGINE IS

Showing the 8 most recent of 28 technical service bulletins on file with NHTSA.

20100427Component: SEAT BELTSCrash reported5 injured

TL* THE CONTACT OWNS A 2006 DODGE CARAVAN. WHILE SITTING IDLE AT A TRAFFIC STOP, HE WAS REAR-ENDED BY ANOTHER VEHICLE. THE SEAT BELTS DID NOT LOCK OR CATCH UPON IMPACT. FIVE VEHICLE OCCUPANTS SUFFERED

20151013Component: AIR BAGSCrash reported3 injured

TL* THE CONTACT OWNS A 2006 DODGE CARAVAN. WHILE DRIVING AT 40 MPH, THE BRAKE PEDAL WAS DEPRESSED AND FAILED TO RESPOND. AS A RESULT, THE CONTACT CRASHED INTO THE REAR OF ANOTHER VEHICLE AND THE AIR B

20151013Component: SERVICE BRAKESCrash reported3 injured

TL* THE CONTACT OWNS A 2006 DODGE CARAVAN. WHILE DRIVING AT 40 MPH, THE BRAKE PEDAL WAS DEPRESSED AND FAILED TO RESPOND. AS A RESULT, THE CONTACT CRASHED INTO THE REAR OF ANOTHER VEHICLE AND THE AIR B

20170815Component: AIR BAGSCrash reported2 injured

TL* THE CONTACT OWNS A 2006 DODGE CARAVAN. ANOTHER VEHICLE CROSSED THE CONTACT'S PATH AND CRASHED INTO THE CONTACT'S VEHICLE. THE CONTACT FAINTED. THE DRIVER SUSTAINED HAND, WRIST, AND NECK PAINS. THE

20160517Component: AIR BAGSCrash reported1 injured

THE AIR BAGS DIDNOT OPEN ON A CAR CRASH AT 40MPH

Showing the 5 most serious of 231 complaints filed with NHTSA.

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