2005 Ford F-350 Super Duty Service and Repair Manual

This factory service and repair manual for the 2005 Ford F-350 Super Duty keeps three engines in play, the turbocharged 6.0L diesel V8, the 6.8L V10 and the 5.4L V8, across five bodies and five trims that run from XL to the Harley-Davidson Edition. What changes between those trims rarely changes a repair procedure, so the manual is organized by system instead: engine, fueling and emissions, transmission and driveline, brakes, steering and suspension, restraints and electrical, each with specifications, torque values and diagnostics.

Engines covered

• 6.0L V8 (363 cu in) — OHV, turbocharged, diesel
• 6.8L V10 (415 cu in) — SOHC, naturally aspirated, gasoline
• 5.4L V8 (330 cu in) — SOHC, naturally aspirated, gasoline

Body styles covered

• 4-door crew cab pickup
• 4-door extended cab pickup
• 2-door cab & chassis
• 4-door cab & chassis
• 2-door standard cab pickup

Trims covered

• Harley-Davidson Edition
• King Ranch
• Lariat
• XL
• XLT

Known issues on the 2005 F-350 Super Duty. Four recalls stand on the federal record. One concerns a fuel jumper line with an incorrect end form on gasoline trucks, which could separate at the connection to the main fuel bundle and leak. Another concerns 6.0L diesel trucks stalling without warning while driving. Aftermarket steering stabilizer kits that could lock the steering and tail lamp service parts also appear. Owners have filed 217 complaints with NHTSA, led by engine and cooling system reports, then steering and the fuel system.