2004 Ford F-350 Super Duty Service and Repair Manual

This factory service and repair manual for the 2004 Ford F-350 Super Duty covers five trims, from XL up through King Ranch and the Harley-Davidson Edition, and five bodies that take in every cab and both chassis cab lengths. Three engines are listed against them: the turbocharged 6.0L diesel V8 and, on gasoline, the 5.4L V8 and the 6.8L V10. Engine mechanical, fueling, emissions, driveline, brake, steering and electrical sections each carry their own procedures, specifications, torque values, wiring diagrams and diagnostics.

Engines covered

• 6.0L V8 (363 cu in) — OHV, turbocharged, diesel
• 6.8L V10 (415 cu in) — SOHC, naturally aspirated, gasoline
• 5.4L V8 (330 cu in) — SOHC, naturally aspirated, gasoline

Body styles covered

• 4-door crew cab pickup
• 4-door extended cab pickup
• 2-door cab & chassis
• 4-door cab & chassis
• 2-door standard cab pickup

Trims covered

• Harley-Davidson Edition
• King Ranch
• Lariat
• XL
• XLT

Known issues on the 2004 F-350 Super Duty. The federal record holds three recalls. The most serious concerns trucks with the 6.0L diesel that could stall without warning while driving and might not restart. The others cover replacement wheel hub assemblies that could let a wheel separate and tail lamp service parts that could stop working. Owners have filed 130 complaints with NHTSA, with engine and cooling system entries first, the electrical system second and tires third, three areas the manual's diagnostics and wiring diagrams cover directly.