2004 Chevrolet Corvette Service and Repair Manual

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Factory-Grade Data

2004 Chevrolet Corvette service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Z06 Coupe 2-Door
  • Base Convertible 2-Door
  • Base Coupe 2-Door
  • Base Hatchback 2-Door

Engines covered

  • 5.7L 350Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Payment methods

  • American Express
  • Apple Pay
  • Bancontact
  • Google Pay
  • Maestro
  • Mastercard
  • PayPal
  • Union Pay
  • Visa

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Vehicle Safety Data

2004 Chevrolet Corvette Recalls & Complaints

NHTSA #09E02500011/05/2009Component: EXTERIOR LIGHTING:HEADLIGHTS

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HE

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAM

NHTSA #04V27300009/06/2004Component: STEERING:LINKAGES

ON CERTAIN PASSENGER VEHICLES INVOLVED IN THIS CAMPAIGN, THE LOWER CONTROL ARM BALL STUD NUT/WASHER ASSEMBLIES WITH WASHERS WERE MADE OF THE WRONG MATERIAL. THE WASHERS MAY FRACTU

Consequence

IF THE CONTROL ARM SEPARATES FROM THE KNUCKLE, THE AFFECTED CORNER OF THE VEHICLE WILL DR

Remedy

DEALERS WILL INSPECT THE BALL STUD JOINTS AND MEASURE THE TORQUE OF THE NUT FOR ALL FRONT

NHTSA #04V06000009/02/2004Component: STEERING:COLUMN LOCKING:ANTI-THEFT DEVICE

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH ELECTRONIC COLUMN LOCK SYSTEMS (ECL), WHEN THE IGNITION SWITCH IS TURNED TO "LOCK," THE ECL SYSTEM PREVENTS TURNING OF THE STEERING S

Consequence

IF THIS OCCURS, A CRASH COULD OCCUR WITHOUT WARNING.

Remedy

ON VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION, THE DEALER WILL DISABLE THE STEERING

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HE

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAM

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11014455

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

TSB #11009156

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

TSB #11007744

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi

TSB #11007743

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi

TSB #11007208

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo

TSB #11006621

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected mo

TSB #11006421

GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the deal

Showing the 8 most recent of 480 technical service bulletins on file with NHTSA.

20081104Component: EQUIPMENTCrash reported1 injured

#1 , I LOVE THE CHEVY 2004 CORVETTE IT IS A BEAUTY, INSIDE THE BRAIN OR COMPUTER , ITS A DANGER. ON AUG 12TH , I HAD AN ACCIDENT THAT DID NOT HAVE ANY FAILURE OF MY DRIVING ABILITI

20081104Component: AIR BAGS:FRONTALCrash reported1 injured

#1 , I LOVE THE CHEVY 2004 CORVETTE IT IS A BEAUTY, INSIDE THE BRAIN OR COMPUTER , ITS A DANGER. ON AUG 12TH , I HAD AN ACCIDENT THAT DID NOT HAVE ANY FAILURE OF MY DRIVING ABILITI

20080916Component: STEERING:COLUMN LOCKING:ANTI-THEFT DEVICECrash reported1 injured

TL*THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE DRIVING 40 MPH ON SLICK PAVEMENT, THE TRACTION CONTROL WARNING LIGHT ILLUMINATED FOR APPROXIMATELY THREE SECONDS AND THEN DIMM

20080916Component: ELECTRONIC STABILITY CONTROL:AUTOMATIC (ASC)Crash reported1 injured

TL*THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE DRIVING 40 MPH ON SLICK PAVEMENT, THE TRACTION CONTROL WARNING LIGHT ILLUMINATED FOR APPROXIMATELY THREE SECONDS AND THEN DIMM

Showing the 4 most serious of 257 complaints filed with NHTSA.

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