1996 GMC Savana 3500 Service and Repair Manual
This factory service and repair manual for the 1996 GMC Savana 3500 was written around a three-engine lineup that spans two fuels: the turbocharged 6.5L diesel V8, the 7.4L gasoline V8 of 454 cubic inches, and the 5.7L gasoline V8. All three are pushrod designs. Five body configurations sit on that chassis, from standard and extended cargo vans through standard and extended passenger vans to the two-door cutaway that leaves the plant for a body builder to finish, and the van was sold in Base and SLE trim.
Engines covered
- 6.5L V8 (395 cu in) — OHV, turbocharged, diesel
- 7.4L V8 (454 cu in) — OHV, naturally aspirated, gasoline
- 5.7L V8 (350 cu in) — OHV, naturally aspirated, gasoline
Body styles covered
- 3-door extended cargo van
- 3-door standard cargo van
- 3-door extended passenger van
- 3-door standard passenger van
- 2-door cutaway van
Trims covered
- Base
- SLE
Known issues on the 1996 Savana 3500. Three recalls are on the federal record for this model year. One covers aftermarket corner and bumper lamp assemblies sold without the required amber side reflectors, which cuts how well the van is seen from the side. Another addresses passenger vans that develop fuel odors or leakage, a fire risk near any ignition source. The third concerns a rear axle U-bolt that can break and let the leaf spring lift off the axle under braking or cornering. Thirty-seven owner complaints are logged, clustering on the fuel system, service brakes and visibility.
This warranty administration bulletin provides information regarding the field action courtesy transportation policy.
This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
