1995 GMC G2500 Service and Repair Manual
This factory service and repair manual for the 1995 GMC G2500 is written for a van sold in three trims, Rally, Rally STX and Vandura, on three 3-door bodies that run from a standard cargo van to extended cargo and passenger versions. Under the doghouse the choices run from a 4.3L V6 of 262 cubic inches through 5.0L and 5.7L gasoline V8s of 305 and 350 to a 6.5L diesel V8 of 395, every one of them overhead-valve and naturally aspirated. The manual treats each system with procedures, specifications, torque values, wiring diagrams and diagnostics.
Engines covered
- 5.0L V8 (305 cu in) — OHV, naturally aspirated, gasoline
- 4.3L V6 (262 cu in) — OHV, naturally aspirated, gasoline
- 5.7L V8 (350 cu in) — OHV, naturally aspirated, gasoline
- 6.5L V8 (395 cu in) — OHV, naturally aspirated, diesel
Body styles covered
- 3-door standard cargo van
- 3-door extended passenger van
- 3-door extended cargo van
Trims covered
- Rally
- Rally STX
- Vandura
Known issues on the 1995 G2500. Two recalls are on the federal record for the 1995 G2500. One concerns replacement fuel filters that may seal poorly at the connection, allowing fuel to leak and, with an ignition source present, to catch fire; the other concerns replacement oil filters that may seal inadequately and lose engine oil, also with a fire risk. One owner complaint is logged with NHTSA, recorded against the air bags. Fuel system service, engine lubrication and the restraint system wiring and diagnostics are all documented in this manual.
CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. TH
THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 20
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB
This warranty administration bulletin provides information regarding the field action courtesy transportation policy.
Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
TRUCK WAS IN AN ACCIDENT AND DRIVER'S SIDE AIR BAG DIDN'T DEPLOY . *AK CONSUMER HIT A FARMER'S DISK AND VEHICLE ROLLED OVER.*JB
