1994 GMC G2500 Service and Repair Manual
This factory service and repair manual for the 1994 GMC G2500 covers a year in which the diesel option is the 6.5L V8 of 395 cubic inches, sitting alongside three naturally aspirated gasoline engines, the 4.3L V6 of 262, the 5.0L V8 of 305 and the 5.7L V8 of 350. All four are overhead-valve. The van is documented in three 3-door bodies, standard cargo, extended cargo and extended passenger, and in Rally, Rally STX and Vandura trim. Procedures, specifications, torque values, wiring diagrams and diagnostics are set out for each system in turn.
Engines covered
- 5.0L V8 (305 cu in) — OHV, naturally aspirated, gasoline
- 4.3L V6 (262 cu in) — OHV, naturally aspirated, gasoline
- 5.7L V8 (350 cu in) — OHV, naturally aspirated, gasoline
- 6.5L V8 (395 cu in) — OHV, naturally aspirated, diesel
Body styles covered
- 3-door standard cargo van
- 3-door extended passenger van
- 3-door extended cargo van
Trims covered
- Rally
- Rally STX
- Vandura
Known issues on the 1994 G2500. The federal record on the 1994 G2500 is clean, holding no recalls and no owner complaints at NHTSA. That gives the manual a straightforward brief: engine service data for the 4.3L V6 and the 5.0L and 5.7L V8s, dedicated procedures and specifications for the 6.5L diesel V8, torque values covering the driveline, brakes and suspension, and wiring diagrams with matching diagnostics for the van's electrical circuits, whether the body on the chassis is a standard or an extended one.
CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. TH
THIS CONDITION MAY CAUSE INADEQUATE SEALING AND LOSS OF ENGINE OIL, POSSIBLY RESULTING IN A FIRE.
HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 20
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB
Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
