1991 Ford E-150 Econoline Club Wagon Service and Repair Manual
This factory service and repair manual for the 1991 Ford E-150 Econoline Club Wagon covers a two-door standard passenger van sold in Custom, XL and XLT trim, with three naturally aspirated gasoline engines behind it. The 5.8L and 5.0L overhead-valve V8s measure 351 and 302 cubic inches and the 4.9L overhead-valve inline-six measures 300. Procedures, specifications, torque values, wiring diagrams and diagnostics run through the book by system, covering the engines together with the driveline, chassis and body they share.
Engines covered
- 5.8L V8 (351 cu in) — OHV, naturally aspirated, gasoline
- 5.0L V8 (302 cu in) — OHV, naturally aspirated, gasoline
- 4.9L inline-six (300 cu in) — OHV, naturally aspirated, gasoline
Body styles covered
- 2-door standard passenger van
Trims covered
- Custom
- XL
- XLT
Known issues on the 1991 E-150 Econoline Club Wagon. A single recall is on the federal record for this wagon, and it covers the dual fuel tank selector valve: a malfunction could overfill a tank, spill fuel past the filler cap and create a fire risk near an ignition source. Owners have filed 16 complaints with NHTSA, with tires and the electrical system level at the top and the fuel system next. Tire and wheel specifications, wiring diagrams and fuel system procedures all sit in this manual with the relevant torque values and diagnostics.
THE DUAL FUEL TANK SELECTOR VALVE MAY MALFUNCTION AND CAUSE AN OVERFILL CONDITION IN ONE OF THE FUEL TANKS, RESULTING IN AN OVERFLOW OF FUEL PAST THE FILLER CAP.
TL* THE CONTACT OWNS A 1991 FORD E150. THE CONTACT WAS DRIVING 45 MPH AND SMELLED A GASOLINE FUEL ODOR. HE STOPPED THE VEHICLE AND NOTICE GASOLINE LEAKING FROM THE FRONT TANK OF THE FUEL LINE. THE VEH
TL*THE CONTACT OWNS A 1991 FORD E150. WHILE DRIVING 35 MPH, THE CONTACT HEARD A LOUD HISSING SOUND COMING FROM THE VEHICLE. HE INSPECTED THE VEHICLE AND NOTICED BURN MARKINGS INSIDE THE FILLER CAP A
Showing the 2 most serious of 16 complaints filed with NHTSA.
