2019 Mercedes-Benz Sprinter 3500 Service and Repair Manual
2019 Mercedes-Benz Sprinter 3500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.
Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.
What’s included
- Step-by-step repair procedures and service information
- Specifications and reference data (where provided)
- Wiring diagrams and electrical sections
- Powertrain, brakes, steering, suspension, HVAC and more
Trims covered
- Base Extended Cargo Van 3-Door
- Base Standard Cargo Van 3-Door
- Base Crew Van 3-Door
Engines covered
- 3.0L 2987CC V6 DIESEL DOHC Turbocharged
Index / Table of contents
- Body
- Brakes
- Chassis Electrical
- Driveline
- Engine Cooling
- Engine Electrical
- Engine Mechanical
- Engine Performance & Emission Controls
- Fuel System
- General Information & Identification
- Heating, Ventilation, & Air Conditioning
- Hybrid & Electric Vehicle Systems
- Steering
- Suspension
- Transmission, Clutch, & Transfer Case
- Wiring Diagrams
Daimler Vans USA, LLC (DVUSA) is recalling 2019-2020 Mercedes Benz and Freightliner Sprinters. The fuel line clamps may loosen and result in a fuel leak.
A fuel leak can increase the risk of a fire.
DVUSA will notify owners, and dealers will check the fuel hose clamp connections and tighten or repl
Daimler Vans USA, LLC (DVUSA) is recalling certain 2015-2020 Mercedes Benz Sprinter and Freightliner Sprinter vehicles. The hydraulic power steering return line hoses may detach at their connection p
The sudden loss of power steering assist and hydraulic steering fluid leaking onto the roadway may i
DVUSA will notify owners, and dealers will check the return line connections of the power steering s
Daimler Vans USA, LLC (DVUSA) is recalling certain 2019-2021 Freightliner Sprinter and Mercedes-Benz Sprinter vehicles. The rearview camera may not display the rearview image due to a software error.
An inoperable rearview camera display reduces the driver's rear view, increasing the risk of a crash
Dealers will update the rearview camera software, free of charge. Owner notification letters were m
Daimler Vans USA, LLC (DVUSA) is recalling certain 2019 Freightliner Sprinter and Mercedes-Benz Sprinter vehicles. The Operator's Manual may not contain the correct information about how the automati
If the driver relies on the Auto-P function as described in the Operator's Manual, vehicle rollaway
DVUSA will notify owners, and Mercedes-Benz or Freightliner Sprinter dealers will provide the correc
Daimler Vans USA, LLC (DVUSA) is recalling certain 2019 Freightliner Sprinter and Mercedes-Benz Sprinter vehicles. The rear part of the fender liner on the front axle may contact and chafe the brake
Loss of brake fluid can extend the distance needed to stop the vehicle, increasing the risk of a cra
DVUSA will notify owners, and Mercedes-Benz or Freightliner Sprinter dealers will inspect and replac
Daimler Vans USA, LLC (DVUSA) is recalling certain 2019 Mercedes-Benz Sprinter and Freightliner Sprinter vehicles. The screws that secure the intermediate bearing of the steering spindle may not have
If the screws detach, the driver may have difficulty steering the vehicle, increasing the risk of a
DVUSA will notify owners, and dealers will replace and properly tighten the steering spindle interme
Daimler Vans USA, LLC (DVUSA) is recalling certain 2019 Mercedes-Benz Sprinter and Freightliner Sprinter vehicles. The steering column casing cover may have not been installed, allowing the steering
If small vehicle components, such as nuts and screws, enter the steering column area, the steering o
DVUSA will notify owners, and Mercedes-Benz or Freightliner Sprinter dealers will replace the steeri
Daimler Vans USA, LLC (DVUSA) is recalling certain 2019-2022 Mercedes-Benz Sprinter and 2019-2021 Freightliner Sprinter vehicles. The instrument cluster may fail to display any information when the v
A blank instrument panel will not show critical information, such as vehicle speed, fuel gauge, warn
Dealers will update the instrument cluster software on the affected vehicles, free of charge. Owner
Daimler Vans USA, LLC (DVUSA) is recalling certain 2019-2021 Mercedes-Benz Sprinter and Freightliner Sprinter vehicles. The longitudinal frame members may be missing reinforcement fasteners, reducing
Reduced stability increases the risk of a crash. Additionally, the third-row seat mountings can fai
Dealers will inspect and repair the frame members as necessary, free of charge. Owner notification
Daimler Vans USA, LLC (DVUSA) is recalling certain 2019-2023 Mercedes-Benz Sprinter and 2019-2021 Freightliner Sprinter vehicles. The partition wall may be missing bolts, allowing the wall to detach
A detached partition wall can increase the risk of injury.
Dealers will inspect and secure the partition wall as necessary, free of charge. Owner notification
Daimler Vans USA, LLC (DVUSA) is recalling certain 2018-2019 Mercedes-Benz Sprinter and Metris vehicles. The affected vehicles left the reassembly plant without the final quality inspection of safety
Failure to identify loose safety related parts can increase the risk of crash and injury.
DVUSA will notify owners, and dealers will complete the final quality inspection, free of charge. T
Daimler Vans USA, LLC (DVUSA) is recalling certain 2019 Mercedes-Benz Sprinter and Freightliner Sprinter vehicles. The lashing rails on the side walls may not have been properly installed, possibly r
If the lashing rails disconnect, the cargo could become unsecured, increasing the risk of a crash.
DVUSA will notify owners, and dealers will correctly affix the lashing rails to the side walls, free
The check engine light is illuminated, or the AdBlue warning is active, with recorded faults related to AdBlue quality or concentration. Complaint Customer reports an illuminated check engine light and or an AdBlue system warning indicating
Vehicles with SCR Generation 4: SCR/AdBlue warning message cannot be reset with fault code P13DF00 or P300685 Complaint Vehicles with SCR Generation 4: SCR/AdBlue warning message cannot be reset. Information: All fault codes in the AdBlue (
Complaint Vehicles with SCR Generation 4: SCR/AdBlue warning message cannot be reset. Information: All fault codes in the AdBlue (SCR) control unit have been processed and corrected; however, fault codes P13DF00 and P300685 remain active an
EGR Valve Diagnosis & Cleaning (and EGR Cooler Cleaning) OM642, Sprinter 906/907 Complaint A: The engine is jolting/bucking between 1700 and 1900 rpm. Complaint B: One or more mechanical related fault codes for EGR Valve stored in CDI contr
Clunking noise on load change or gear engagement Complaint Clunking noise can be heard on some load changes or when changing from N->R or N->D Cause Movement of transfer case splines Remedy Apply bearing retainer (green) Loctite to both out
The software for the communication module does not correspond to the latest series production configuration. For this reason, a remote software update to update the software for the communication module is planned for the affected vehicles.
Engine Oil Level Cannot Be Checked via Instrument Cluster Service Menu Complaint Sometimes the engine oil level cannot be determined using the instrument cluster's service menu. The following mes- sages may be displayed: Engine oil level cu
Complaint Transmission control unit Y3/8n4 (fully integrated transmission control unit (VGS)) not listed in quick test and/or no communication possible with VGS. Cause Transmission control unit Y3/8n4 Remedy For vehicles with 722.9 transmis
Showing the 8 most recent of 150 technical service bulletins on file with NHTSA.
The van rolled even though it was in park. the first time it hit multiple cars when it rolled. We took it to Mercedes but they insisted nothing was wrong with the van. Issue happened multiple times an
It appears that driver pressed park and pulled the emergency brake. Its possible it wasn't pressed properly and dealer found no mechanical fault. Vehicle rolled forward and impacted another parked v
It appears that driver pressed park and pulled the emergency brake. Its possible it wasn't pressed properly and dealer found no mechanical fault. Vehicle rolled forward and impacted another parked v
It appears that driver pressed park and pulled the emergency brake. Its possible it wasn't pressed properly and dealer found no mechanical fault. Vehicle rolled forward and impacted another parked v
DRIVER PARKED VAN ON A HILL, PUT THE VAN IN PARK AND EXITED THE VAN. WAS OUT OF THE VAN FOR APPROXIMATELY 15-20 SECONDS. DRIVER HEARD A POP AND A GRIND. TURNED AND WATCHED HIS VAN ROLL DOWN A HILL INT
Showing the 5 most serious of 43 complaints filed with NHTSA.
