2009 Dodge Grand Caravan Service and Repair Manual

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Factory-Grade Data

2009 Dodge Grand Caravan service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • C/V Mini Cargo Van 4-Door
  • SE Mini Passenger Van 4-Door
  • SXT Mini Passenger Van 4-Door

Engines covered

  • 3.3L 3301CC 201Cu. In. V6 FLEX OHV Naturally Aspirated
  • 4.0L 3952CC 241Cu. In. V6 GAS SOHC Naturally Aspirated
  • 3.8L 3778CC 231Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2009 Dodge Grand Caravan Recalls & Complaints

NHTSA #16V04700029/01/2016Component: AIR BAGS:FRONTAL

FCA US LLC (Chrysler) is recalling certain model year 2009 Dodge Journey vehicles manufactured December 31, 2007, to August 31, 2008, 2008-2009 Dodge Grand Caravan and Chrysler Town and Country vehicl

Consequence

If the air bag control unit fails, the air bags may not deploy in the event of a crash, increasing t

Remedy

Chrysler will notify owners, and dealers will replace the air bag control unit, free of charge. The

NHTSA #09V35100011/09/2009Component: SERVICE BRAKES, HYDRAULIC

ELDORADO NATIONAL IS RECALLING MODEL YEAR 2008-2009 AMERIVAN MOBILITY VEHICLES BUILT ON CHRYSLER TOWN & COUNTRY AND DODGE GRAND CARAVAN PLATFORMS VEHICLES. THE REAR BRAKE LINES MAY HAVE BEEN IMPROPER

Consequence

A BRAKE FLUID LEAK COULD RESULT IN A LOSS OF BRAKING ABILITY, POSSIBLY CAUSING A CRASH.

Remedy

ELDORADO NATIONAL AMERIVAN DEALERS WILL INSPECT THE VEHICLES AND IF THE BRAKE LINES WERE IMPROPERLY

NHTSA #14V05500011/02/2014Component: SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY

Freedom Motors Inc., (Freedom Motors) of Savaria Vehicle Group (formerly The Liberty Motor Company) is recalling one model year 2009 Volkswagen Routan and certain model year 2008-2010 Dodge Grand Cara

Consequence

Failure of the rear axle may increase the risk of a crash.

Remedy

Freedom Motors will notify owners, and dealers will replace the affected axles, free of charge. The

NHTSA #20V39600007/07/2020Component: AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Chrysler (FCA US LLC) is recalling certain 2008-2010 Chrysler Town and Country and Dodge Grand Caravan and 2007-2011 Dodge Nitro vehicles. These vehicles may have a loose or missing brand emblem in t

Consequence

Projectiles as a result of driver air bag deployment in the event of a crash can increase the risk o

Remedy

Chrysler will notify owners, and dealers will replace the driver's air bag cover with a redesigned c

NHTSA #09V04600005/02/2009Component: ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

CHRYSLER IS RECALLING 6,138 MY 2009 TOWN AND COUNTRY AND DODGE GRAND CARAVAN VEHICLES. UNUSED ELECTRICAL CONNECTORS FOR THE BLIND SPOT DETECTION SYSTEM MAY BECOME CORRODED AND COULD SHORT CIRCUIT, WH

Consequence

IF THE FUSE FOR THIS CIRCUIT DOES NOT BLOW, THE CONNECTORS COULD OVERHEAT AND POTENTIALLY CATCH FIRE

Remedy

DEALERS WILL SEAL THE POWER CIRCUIT AT THE SUBJECT CONNECTOR AND REPLACE THE FUSE FOR THIS CIRCUIT I

NHTSA #10V23500003/06/2010Component: ELECTRICAL SYSTEM:WIRING

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2008 AND 2009 DODGE GRAND CARAVAN AND CHRYSLER TOWN & COUNTRY PASSENGER VEHICLES MANUFACTURED FROM FEBRUARY 2007 THROUGH SEPTEMBER 2009. SOME OF THE VEHICLES

Consequence

A SHORT CIRCUIT COULD OCCUR INSIDE THE SLIDING DOOR, OVERHEATING THE LATCH, POSSIBLY RESULTING IN A

Remedy

CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL

TSB #10248509

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing t

TSB #10244348

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing t

TSB #10221097

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage

TSB #10220576

SAFETY RECAL W09 DRIVER AIR BAG EMBLEM Updated Dealer Instructions

TSB #10220486

Expansion of previous safety recall L25.

TSB #10204368

Customer Satisfaction Notification Y22 Driver Airbag Emblem

TSB #10204370

Customer Satisfaction Notification Y22 Driver Airbag Emblem

TSB #10191457

Expansion of previous safety recall L25.

Showing the 8 most recent of 41 technical service bulletins on file with NHTSA.

20190912Component: STRUCTURE:BODYCrash reported1 injured

MY VEHICLE WAS PUT IN PARK AND ABOUT 10 MINUTES LATER IT JOLTED BACKWARDS AND HIT A RETAINING WALL IN THE DRIVEWAY.

20190912Component: UNKNOWN OR OTHERCrash reported1 injured

MY VEHICLE WAS PUT IN PARK AND ABOUT 10 MINUTES LATER IT JOLTED BACKWARDS AND HIT A RETAINING WALL IN THE DRIVEWAY.

20160128Component: ELECTRICAL SYSTEMCrash reported1 injured

TL* THE CONTACT OWNS A 2009 DODGE GRAND CARAVAN. THE CONTACT STATED THAT WHILE ATTEMPTING TO MAKE A LEFT TURN, THE VEHICLE STALLED WITHOUT WARNING AND ANOTHER VEHICLE CRASHED INTO THE VEHICLE ON THE D

20150731Component: AIR BAGSCrash reported1 injured

TL* THE CONTACT OWNS A 2009 DODGE GRAND CARAVAN. WHILE DRIVING APPROXIMATELY 25 MPH, THE VEHICLE STALLED WITHOUT WARNING. AS A RESULT, THE BRAKES SEIZED AND THE CONTACT CRASHED INTO THE PRECEDING VEHI

20150731Component: STEERINGCrash reported1 injured

TL* THE CONTACT OWNS A 2009 DODGE GRAND CARAVAN. WHILE DRIVING APPROXIMATELY 25 MPH, THE VEHICLE STALLED WITHOUT WARNING. AS A RESULT, THE BRAKES SEIZED AND THE CONTACT CRASHED INTO THE PRECEDING VEHI

Showing the 5 most serious of 798 complaints filed with NHTSA.

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