2006 Dodge Grand Caravan Service and Repair Manual

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Factory-Grade Data

2006 Dodge Grand Caravan service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • SE Mini Passenger Van 4-Door
  • SXT Mini Passenger Van 4-Door
  • Base Mini Cargo Van 4-Door

Engines covered

  • 3.3L 3301CC 201Cu. In. V6 FLEX OHV Naturally Aspirated
  • 3.3L 3301CC 201Cu. In. V6 GAS OHV Naturally Aspirated
  • 3.8L 3778CC 231Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2006 Dodge Grand Caravan Recalls & Complaints

NHTSA #10V33800027/07/2010Component: SEATS

DRIVING SPECIALTIES LTD IS RECALLING 2 MODEL YEAR 2006 AND 2007 CONVERSION VANS EQUIPPED WITH VMI/RICON 6-WAY POWER SEAT BASES. THERE IS A POSSIBILITY OF A DEFECTIVE WELD AT THE JOINT BETWEEN THE PIV

Consequence

THE SEAT OCCUPANT MAY BE INJURED IF THE SEAT BASE PIN WERE TO BREAK.

Remedy

DRIVING SPECIALTIES WILL NOTIFY OWNERS AND THE VEHICLES WILL BE REPAIRED FREE OF CHARGE. THE SAFETY

NHTSA #10V00800011/01/2010Component: AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2005-2006 DODGE CARAVAN, GRAND CARAVAN AND CHRYSLER TOWN & COUNTRY VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE,

Consequence

IF THE FRONT CRASH SENSORS BECOME INOPERATIVE, THE DRIVER IS IMMEDIATELY ALERTED BY ILLUMINATION OF

Remedy

CHRYSLER WILL REPLACE THE FRONT AIRBAG SENSORS WITH A NEW DESIGN. THIS SERVICE WILL BE PERFORMED FRE

NHTSA #06V06700008/03/2006Component: VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR

ON CERTAIN VANS AND SPORT UTILITY VEHICLES, THE FRONT WINDSHIELD WIPER MOTOR ARMATURE SHAFT MAY BREAK.

Consequence

DURING CERTAIN OPERATING CONDITIONS, LOSS OF FRONT WINDSHIELD WIPING CAPABILITY COULD OCCUR, AND THE

Remedy

DEALERS WILL INSPECT AND REPLACE THE WINDSHIELD WIPER MOTOR FREE OF CHARGE. THE RECALL BEGAN ON JU

TSB #10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10221097

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage

TSB #10191460

Valve Body. These may cause over drive cycling.

TSB #10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are neces

TSB #10175743

Disinfectant Solution Recommended for COVID-19

TSB #10229181

Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-E

TSB #10223854

Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean

Showing the 8 most recent of 25 technical service bulletins on file with NHTSA.

20070820Component: SEAT BELTS:FRONTCrash reported3 injured

I WAS INVOLVED IN AN TRAFFIC ACCIDENT WHEN ANOTHER CAR TURNED LEFT IN FRONT OF MY CAR AT A LIGHT. THE AIRBAGS DEPLOYED AND MY SEATBELT APPEARED TO WORK. I ONLY HAD A MINOR BURN MARK PROBABLY FROM TH

20140424Component: STRUCTURE:BODYCrash reported2 injured

I WAS DRIVING MY 2006 DODGE GRAND CARAVAN SE ON THE NIGHT OF I02/11/2014 WHEN A WRONG-WAY DRIVER HIT ME (HEAD ON COLLISION). SHE TURNED RIGHT TO GET GASOLINE (NOTE: NOT TO AVOID US, DID NOT KNOW SHE W

20140424Component: AIR BAGSCrash reported2 injured

I WAS DRIVING MY 2006 DODGE GRAND CARAVAN SE ON THE NIGHT OF I02/11/2014 WHEN A WRONG-WAY DRIVER HIT ME (HEAD ON COLLISION). SHE TURNED RIGHT TO GET GASOLINE (NOTE: NOT TO AVOID US, DID NOT KNOW SHE W

20170428Component: AIR BAGSCrash reported1 injured

TL* THE CONTACT OWNED A 2006 DODGE GRAND CARAVAN. WHILE THE CONTACT'S DAUGHTER WAS DRIVING 35 MPH, SHE CRASHED INTO ANOTHER VEHICLE. THE AIR BAGS DID NOT DEPLOY AND THE SEAT BELTS DID NOT RETRACT. AS

20170428Component: SEAT BELTSCrash reported1 injured

TL* THE CONTACT OWNED A 2006 DODGE GRAND CARAVAN. WHILE THE CONTACT'S DAUGHTER WAS DRIVING 35 MPH, SHE CRASHED INTO ANOTHER VEHICLE. THE AIR BAGS DID NOT DEPLOY AND THE SEAT BELTS DID NOT RETRACT. AS

Showing the 5 most serious of 378 complaints filed with NHTSA.

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