2008 Dodge Grand Caravan Service and Repair Manual

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Factory-Grade Data

2008 Dodge Grand Caravan service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • C/V Mini Cargo Van 4-Door
  • SE Mini Passenger Van 4-Door
  • Value Package Mini Passenger Van 4-Door
  • SXT Mini Passenger Van 4-Door

Engines covered

  • 3.3L 3301CC 201Cu. In. V6 FLEX OHV Naturally Aspirated
  • 3.3L 3301CC 201Cu. In. V6 GAS OHV Naturally Aspirated
  • 4.0L 3952CC 241Cu. In. V6 GAS SOHC Naturally Aspirated
  • 3.8L 3778CC 231Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2008 Dodge Grand Caravan Recalls & Complaints

NHTSA #16V04700029/01/2016Component: AIR BAGS:FRONTAL

FCA US LLC (Chrysler) is recalling certain model year 2009 Dodge Journey vehicles manufactured December 31, 2007, to August 31, 2008, 2008-2009 Dodge Grand Caravan and Chrysler Town and Country vehicl

Consequence

If the air bag control unit fails, the air bags may not deploy in the event of a crash, increasing t

Remedy

Chrysler will notify owners, and dealers will replace the air bag control unit, free of charge. The

NHTSA #09V35100011/09/2009Component: SERVICE BRAKES, HYDRAULIC

ELDORADO NATIONAL IS RECALLING MODEL YEAR 2008-2009 AMERIVAN MOBILITY VEHICLES BUILT ON CHRYSLER TOWN & COUNTRY AND DODGE GRAND CARAVAN PLATFORMS VEHICLES. THE REAR BRAKE LINES MAY HAVE BEEN IMPROPER

Consequence

A BRAKE FLUID LEAK COULD RESULT IN A LOSS OF BRAKING ABILITY, POSSIBLY CAUSING A CRASH.

Remedy

ELDORADO NATIONAL AMERIVAN DEALERS WILL INSPECT THE VEHICLES AND IF THE BRAKE LINES WERE IMPROPERLY

NHTSA #14V05500011/02/2014Component: SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY

Freedom Motors Inc., (Freedom Motors) of Savaria Vehicle Group (formerly The Liberty Motor Company) is recalling one model year 2009 Volkswagen Routan and certain model year 2008-2010 Dodge Grand Cara

Consequence

Failure of the rear axle may increase the risk of a crash.

Remedy

Freedom Motors will notify owners, and dealers will replace the affected axles, free of charge. The

NHTSA #10V61100008/12/2010Component: EQUIPMENT:APPLIANCE:AIR CONDITIONER

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2008 CHRYSLER TOWN AND COUNTRY AND DODGE GRAND CARAVAN VEHICLES. THESE VEHICLES MAY EXPERIENCE A WATER LEAK At THE HEATING AND AIR CONDITIONER (HVAC) DRAIN GR

Consequence

AN INADVERTENT AIRBAG DEPLOYMENT COULD RESULT IN INJURY TO THE SEAT OCCUPANT IN FRONT OF THE DEPLOYI

Remedy

DEALERS WILL REPLACE THE HVAC DRAIN GROMMET FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 14

NHTSA #20V39600007/07/2020Component: AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Chrysler (FCA US LLC) is recalling certain 2008-2010 Chrysler Town and Country and Dodge Grand Caravan and 2007-2011 Dodge Nitro vehicles. These vehicles may have a loose or missing brand emblem in t

Consequence

Projectiles as a result of driver air bag deployment in the event of a crash can increase the risk o

Remedy

Chrysler will notify owners, and dealers will replace the driver's air bag cover with a redesigned c

NHTSA #11V39400003/08/2011Component: AIR BAGS:FRONTAL

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2008 CHRYSLER GRAND VOYAGER, TOWN AND COUNTRY AND DODGE GRAND CARAVAN VEHICLES MANUFACTURED FROM JUNE 24, 2007, THROUGH JULY 30, 2008. THESE VEHICLES MAY EXPE

Consequence

AN INADVERTENT AIRBAG DEPLOYMENT COULD RESULT IN INJURY TO THE SEAT OCCUPANT IN FRONT OF THE DEPLOYI

Remedy

DEALERS WILL REPLACE THE AFFECTED AIR BAG MODULE FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER

NHTSA #10V23500003/06/2010Component: ELECTRICAL SYSTEM:WIRING

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2008 AND 2009 DODGE GRAND CARAVAN AND CHRYSLER TOWN & COUNTRY PASSENGER VEHICLES MANUFACTURED FROM FEBRUARY 2007 THROUGH SEPTEMBER 2009. SOME OF THE VEHICLES

Consequence

A SHORT CIRCUIT COULD OCCUR INSIDE THE SLIDING DOOR, OVERHEATING THE LATCH, POSSIBLY RESULTING IN A

Remedy

CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL

TSB #10248509

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing t

TSB #10244348

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing t

TSB #10221097

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage

TSB #10220576

SAFETY RECAL W09 DRIVER AIR BAG EMBLEM Updated Dealer Instructions

TSB #10220486

Expansion of previous safety recall L25.

TSB #10204368

Customer Satisfaction Notification Y22 Driver Airbag Emblem

TSB #10204370

Customer Satisfaction Notification Y22 Driver Airbag Emblem

TSB #10191457

Expansion of previous safety recall L25.

Showing the 8 most recent of 50 technical service bulletins on file with NHTSA.

20220425Component: AIR BAGSCrash reported6 injured

On 4/22/22 a lady hit my van so hard and no air bags deploy. I hit my head on the steering wheel and it never came out. No air bags in my van came out. Also the seal belts didn't hold anyone into plac

20220425Component: SEAT BELTSCrash reported6 injured

On 4/22/22 a lady hit my van so hard and no air bags deploy. I hit my head on the steering wheel and it never came out. No air bags in my van came out. Also the seal belts didn't hold anyone into plac

20090425Component: SERVICE BRAKES, HYDRAULICCrash reported3 injured

02/23/2009- PURCHASED 2008 DODGE GRAND CARAVAN- ON DAY OF PURCHASE I ASKED WHY BRAKES MADE A BARKING SOUND,WAS TOLD BECAUSE IT SAT IN PARKING LOT FOR A WHILE. ODOMETER-19230THE NEXT DAY THE VAN SHUT I

20090425Component: ELECTRICAL SYSTEMCrash reported3 injured

02/23/2009- PURCHASED 2008 DODGE GRAND CARAVAN- ON DAY OF PURCHASE I ASKED WHY BRAKES MADE A BARKING SOUND,WAS TOLD BECAUSE IT SAT IN PARKING LOT FOR A WHILE. ODOMETER-19230THE NEXT DAY THE VAN SHUT I

20080811Component: AIR BAGS:FRONTALCrash reported2 injured

I AM WRITING ABOUT WHAT I FEEL WAS A SEVERE AIRBAG MALFUNCTION. I WAS IN A CRASH THAT WAS HIGH ENOUGH IMPACT TO TOTAL MY RENTAL VEHICLE...SMASH THE FRONT WINDSHIELD, AND TURN THE FRONT END OF THE VEH

Showing the 5 most serious of 1962 complaints filed with NHTSA.

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