The 2005 Kia Rio left the factory with one engine and three body-and-trim configurations, and this is the factory service and repair manual Kia published for that exact year and those exact configurations — the specifications are the ones written for your 2005 Rio rather than numbers carried over from another year of the nameplate.
Engines covered
- 1.6L inline-four — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door sedan
- 4-door wagon
Trims covered
- Base
- Cinco
- RX-V
Known issues on the 2005 Rio. One recall is on federal record for this model year, and its component is the child seat: certain passenger vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 225, "Child Restraint Anchorage Systems." In the event of a vehicle crash, if the child seat is not properly installed, personal injury can result. Owners have filed 46 complaints for the year and Kia has issued 10 technical service bulletins.
Whether the job is the child restraint anchorage hardware or scheduled maintenance on the 1.6L four, it keeps you on Kia’s published procedure and the correct specification for your 2005 Rio.
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, 'CHILD RESTRAINT ANCHORAGE SYSTEMS.' CERTAIN CHILD RESTRAINT ANCHORS WILL NOT FULLY LATCH ONTO THE LOWER LATCH ANCHORS LOCATED BETWEEN THE REAR SEAT BACK AND REAR SEAT CUSHION BECAUSE OF INTERFERENCE BETWEEN THE CHILD SEAT ANCHORS AND A METAL WIRE LOCATED IN THE FRAME OF THE REAR SEAT BACK. UNTIL THE RECALL REPAIR IS COMPLETED, FOLLOW THE INSTRUCTIONS PROVIDED BY YOUR CHILD SEATS MANUFACTURER ON HOW TO PROPERLY INSTALL THE CHILD SEAT WITH YOUR VEHICLE'S REAR SAFETY BELTS RATHER THAN USING THE LATCH SYSTEM.
IN THE EVENT OF A VEHICLE CRASH, IF THE CHILD SEAT IS NOT PROPERLY INSTALLED, PERSONAL INJURY OR DEATH COULD OCCUR.
DEALERS WILL REPLACE THE LOWER ANCHORS FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 30, 2006. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b
TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
RIO (BC) ENGINE HARD TO START, RUNS ROUGH AND STALLS -- WHAT TO CHECK -- CRANK POSITION SENSOR (CKP) TONE RING. *NJ
Showing the 8 most recent of 11 technical service bulletins on file with NHTSA.
ON SEPTEMBER 30, 2005 A KIA RIO WAS INVOLVED IN A ROLL OVER WRECK THAT RESULTED IN THE DEATH OF ONE TEENAGER WHO WAS EJECTED FROM THE VEHICLE DURING THE ROLL OVER AND THERE WERE INJURIES TO OTHER PASSENGERS AS WELL. ON OCTOBER 19, 2005, AN INVESTIGATING OFFICER WENT TO THE PLACE WHERE THE VEHICLE HAD BEEN TOWED AND REMOVED THE THREE BACK SEAT BELTS BECAUSE HE DISCOVERED THAT TWO OF THE BACK SEAT BELTS WOULD NOT HOLD THEIR BUCKLE. THE TEENAGER WHO WAS EJECTED AND DIED WAS IN THE SEAT WHERE ONE
I WAS DRIVING ON PUBLIC STREET LOSS CONTROL DUE TO A POT HOLE IN THE STREET THE CAR LOST CONTROL FLIPPING SLIDING THEN FLIP UP RIGHT TILL IT CAME TO A STOP ON APT WALL THEN WHEN IT WAS ALL OVER AND DONE THE AIRBAG DEPLOYED GO OFF ON MY ARM RIGHT ARM GIVING ME SECOND TO THIRD DEGREE BURNS THE PURPOSE OF THE AIR BAG ? I HAVE BROKEN BACK CAR WAS TOTALED NOW I GOT CHRONIC PAIN EVERYDAY I LOST MY CAR AM LIMITED ON MOBILEBILITY WAS GOING GET SCREWS PLACED ON MY BACK AND UN ABLE TO SET WALK OR STAND
OUR SON WAS DRIVING A 2005 KIA RIO 15 MILES SOUTH OF MCMINNVILLE, OR WHEN HE WENT OFF THE ROAD AND FLIPPED THE CAR. THE FEMALE PART OF THE SAFETY BELT CLASP FAILED WHICH RESULTED IN HIM BEING THROWN AROUND THE CAB. HE ENDED UP IN THE CAB ON THE ROOF IN THE BACK SEAT. HE IS STILL VERY SORE AND HAS BACK PAIN. *TR
AIR BAG DID NOT DEPLOY DURING A HEAD ON COLLISION. *TR
TL* THE CONTACT OWNS A 2005 KIA RIO. THE CONTACT STATED THAT THE DRIVER WAS DRIVING 20 MPH WHEN SHE ATTEMPTED TO SLOW DOWN BUT THE BRAKES FAILED. THE VEHICLE COASTED INTO AN ALLEY. WHILE THE VEHICLE WAS COASTING, THE CONTACT SMELLED BURNING WIRES. SMOKE BEGAN TO RISE FROM THE HOOD ONCE THE VEHICLE WAS STOPPED. THE CONTACT ATTEMPTED TO EXIT THE VEHICLE, BUT WAS RESTRAINED BY THE SEAT BELT AND SUFFERED NECK AND SHOULDER INJURIES. BOTH THE CONTACT AND THE DRIVER SUCCESSFULLY EXITED THE VEHICLE AND
I HAD A 2005 KIA RIO BURN DOWN FROM AN APPARENT ELECTRICAL FIRE INSIDE THE DASHBOARD. I WAS DRIVING HOME ONE DAY FROM WORK AND SMOKE STARTED TO SEEP THROUGH THE SEAL AROUND THE DASH. I IMMEDIATELY GOT OFF THE ROAD AND CALLED 911. WITHIN 5MIN MY CAR BURST INTO FLAMES AND THE WHOLE DASHBOARD STARTED TO MELT. *TR
TL*THE CONTACT OWNS A 2005 KIA RIO. WHILE DRIVING 20 MPH, THE AIR CONDITIONER BUTTON BECAME STUCK WHEN THE CONTACT ATTEMPTED TO TURN IT OFF. AS THE CONTACT AND PASSENGER ATTEMPTED TO CORRECT THE FAILURE, SMOKE BEGAN TO RISE AND THEN FLAMES WERE PRESENT NEAR THE BUTTON AREA. THE PASSENGER SNATCHED OFF THE CUBBY HOLE UNDER THE CD PLAYER TO FIND FLAMES SHOOTING APPROXIMATELY SIX INCHES HIGH. THE CURRENT MILEAGE WAS 95,000 AND FAILURE MILEAGE WAS 94,000.
TL*THE CONTACT OWNS A 2005 KIA RIO. WHILE DRIVING APPROXIMATELY 50 MPH, THE VEHICLE BURST INTO FLAMES. THE CONTACT PULLED ONTO THE HIGHWAY AND, AFTER A SHORT TIME OF ACCELERATING, THE VEHICLE BEGAN TO DECELERATE. SHE TOOK PRESSURE OFF OF THE ACCELERATOR PEDAL, BUT NOTHING CHANGED. SHE ATTEMPTED TO APPLY PRESSURE TO THE ACCELERATOR PEDAL, BUT THE VEHICLE STILL DID NOT ACCELERATE. SHE PULLED OVER TO THE SIDE OF THE ROAD AND NOTICED STEAM UNDERNEATH THE HOOD. SHE PULLED THE LATCH TO LOOSEN TH
AIRBAG DEPLOYED WITHOUT IMPACT TO THE VEHICLE OR ANY OTHER VEHICLE PRESENT. VEHICLE IN QUESTION IS A 2005 BRAND NEW KIA RIO [XXX]. MYSELF & DAUGHTER WERE DRIVING ON THE HIGHWAY ON DEC 3RD 2005, WE RAN OVER A TIRE TREAD ON THE HIGHWAY, PROCEEDED MAYBE 1/2 A MILE & THE AIRBAG DEPLOYS FROM OUT OF NOWHERE. CAR WAS TOWED TO THE KIA DEALERSHIP, IT TOOK THEM A WEEK TO DETERMINE THAT THEY WERE NOT GOING TO REPAIR THE VEHICLE WHICH IS AN OBVIOUS DEFECT. I WAS TOLD BY THE SERVICE MANAGER & TECHNICIANS TH
THE DRIVER SEAT BELT LATCH ASSEMBLY IS SPLIT IN TWO. THERE WERE NO EVENTS LEADING UP TO THE EVENT, IT JUST HAPPENED ONE DAY. IT HAS NOT BEEN REPAIRED OR REPLACED, IT IS CURRENTLY BEING HELD TOGETHER WITH DUCT TAPE. *TR
THE BLOWER STOPPED BLOWING AIR. FOR A SHORT WHILE IT WOULD COME ON, RARE OCCASIONS AND EVENTUALLY STOPPED WORKING. CHANGED THE BLOWER MOTOR AND RESISTOR, STILL DIDN'T WORK. PULLED THE DASH APART TO CHANGE THE BLOWER SWITCH AND FOUND THAT IT HAD MELTED THE PLASTIC CONNECTOR. NOT SURE WHAT CAUSED THE MALFUNCTION, HOWEVER ONCE THE NEW SWITCH WAS PUT IT THE BLOWER WORKED. *TR
THE ENGINE STOPPED IN TRAFFIC ON HWY, WIFE WAS IN DANGER OF BEING HIT BY OTHER VEHICLES,NO POWER TO GET TO EDGE OF ROADWAY ON BRIDGE, HEAVY CONSTRUCTION, HAD TO CLIMB OUT PASSENGER DOOR, DOWN EMBANKMENT TO SAFETY. TOWED VEHICLE HOME TO FIND ENGINE LOCKED UP. MAINTENANCE DONE REGULAR BELTS, TIRES,OIL CHANGES AND BATTERY REPLACED. ONLY FUEL GAUGE ISSUE IS ALL PROBLEMS, ASK DEALER WAS TOLD TO BRING IN FOR ESTIMATE 300.00 TO CHECK.AFTER ISSUE ON HIGHWAY FIND OUT TIMING BELT AND ENGINE PROBLEMS HAVE
FAILURE OF VEHICLE REPAIR X 3 WEEKS. 3 DIFFERENT REPAIRS, STILL NOT FIXED. KIA REFUSES TO GIVE LOAN/RENTAL TO DRIVE WHILE PERFORMING WARRANTY WORK. CAR WILL NOT RUN, STOPPED IN MIDDLE OF INTERSTATE ALMOST KILLING MY COLLEGE STUDENT X 3+.*JB
DT: THE CONSUMER STATED SEVERAL TIMES WHILE AT A STOP LIGHT, THEN AGAIN AT A STOP SIGN WITH HER FOOT ON THE GAS PEDAL WITH THE VEHICLE IN DRIVE AND THE GEAR SHIFTED INT NEUTRAL. THE PROBLEM ALSO OCCURRED WHEN DRIVING AT VERY LOW SPEEDS IN THE PARKING LOT. THE GEAR SHIFTED INTO NEUTRAL AGAIN. WHILE DRIVING AT 65 MPH IN A RAIN STORM THE VEHICLE MADE A NOISE AND THE DASHBOARD LIGHTS CAME ON. THE CONSUMER PULLED OFF OF THE FREEWAY AND TURNED THE VEHICLE OFF. THE CONSUMER STARTED THE VEHICLE,
GOING 70 MPH ON INTERSTATE 4 IN ORLANDO FL MY 2005 KIA RIO BROKE THE TIMING BELT CAUSING THE VEHICLE TO LOSE ALL ENGINE POWER & ROLLED TO A STOP WE WERE ABLE TO PULL THE CAR OVER TO THE RIGHT LANE & BARELY AVOIDED GETTING REAR ENDED. *TR
Showing the 15 most serious of 36 complaints filed with NHTSA.
