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2003 Kia Rio Service and Repair Manual

Regular price $29.99 USD
Covers all 2003 Rio trims — Base Sedan 4-Door, Cinco Wagon 5-Door, RX-V Wagon 5-Door ·
Digital manual — nothing ships
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FactoryManual
Anonymous

Where were wiring diagrams?

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FactoryManual
Anonymous

Very difficult to navigate seems like similar information is in several random locations

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FactoryManual
Anonymous

All other content is as promised

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FactoryManual
Anonymous

Very hard to navigate. Could not even find a index

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FactoryManual
TERRY MUICH

The download I received was a complete waste of my money. Was not even close to what it was represented as. I thought I was getting a proper service repair manual. What I got was a collection of service bulletins. I sent an email to your company right after I looked through it requesting my money back. Have yet to hear a response. Terry Muich

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FactoryManual
Ricky Coley

Not a hard copy manual and the file is to big too load on my computer.

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FactoryManual
John Puzak

I'm trying to download the manual to my laptop. Can't get a table of contents on my phone. Might have a better review the

After directions from from factory manuals,
I downloaded Adobe Acrobat-working great. Great customer service!!!

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FactoryManual
Richard Musser

easy

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FactoryManual
Donald Folmar

More detailed than I thought, still trying to navigate through it, not what I thought it would be, thought it would be more like the Haynes manual.

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FactoryManual
Nathaniel Footman Jr

Delivery via wifi great.

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FactoryManual
Anonymous

Great

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FactoryManual
David Bacon

It was much larger than i expected. 5 documents at 12k pages each. Its not something ill actually be able read but its easy enough to find what you need..
The Ford F250 manual is much easier to navigate at just over 8000 pages.
If i spend the money for Adobe Acrobat Professional ill be able to break it down into manageable bits.
Both manuals area great value for the money.

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FactoryManual
Susanne Dubois

Manual ok. Very hard to find info pertaining to my vehicle

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FactoryManual
Mark Stypinski

Easy to use and great to look up tech specs.

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FactoryManual
Stuart Clancy

Easy to find the exact manual for your vehicle, great directions for the download process for the less than savvy internet users.

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FactoryManual
Daniel Arvola

The manual is awesome!

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FactoryManual
Anonymous

Pretty good manual, bookmarking could be a little better

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FactoryManual
Thomas Downs

I am unable to open the manual. I guess I didn't process something right.

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FactoryManual
Stanislav Bilev

Got the manual almost immediately.

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FactoryManual
Anonymous

I need a printed 2015 Ford Taurus 3.5 engine repair manual either Chilton or Haynes

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FactoryManual
James Foley

Excellent. Now I can actually start working on my cars again with confidence. YouTube videos really are inadequate.

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FactoryManual
Mark Schultz

Schematics were not high resolution making the markings and names difficult to read when zoomed in. Improvement is needed. Otherwise it is a good document.

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FactoryManual
Scott Martin

Vary easy

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FactoryManual
Werner A Wozniak

Very satisfied with my purchase. Has all clear details and fixes like the oem factory manual have. Thanks and God bless you.

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FactoryManual
Anonymous

.

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FactoryManual
Anonymous

Finding and ordering the manual for my vehicle was very easy

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FactoryManual
Michael Willis

I wasn’t sure why I needed this to be a PDF, but it was apparent once I got it. It includes what would be thousands of pages if it were in print. The links take you to wherever you need to go in the text.

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FactoryManual
Anonymous

I didn’t realize I would have a link in an email to click to get another email with another link to download.

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FactoryManual
David Sims

would rather have a maintenance manual. have a parts manual from parts vu company. only difference is that your parts manual has all together whereas the parts vu had to download the differsections individually.

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FactoryManual
Jack Larkin

Our original order was supposed to be for our 2014 Subaru Outback, yet the manual came up as Forester. We did have to purchase a new manual in order for them to send us the correct manual. We hope it will help us repair our Subaru.

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FactoryManual
Tim Vaclav

Quick and easy

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FactoryManual
Anonymous

Item as described quick delivery

The 2003 Kia Rio was sold with a single engine and three distinct trims, and this factory service and repair manual is keyed to precisely that combination — the figures Kia published for the 2003 car, not values carried forward from an earlier or later Rio.

Engines covered

  • 1.6L inline-four — DOHC, naturally aspirated, gasoline

Body styles covered

  • 4-door sedan
  • 5-door wagon

Trims covered

  • Base
  • Cinco
  • RX-V

Known issues on the 2003 Rio. Two recalls are on federal record for this model year. The first is a child seat recall: certain passenger vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 225, “Child Restraint Anchorage Systems,” and in the event of a vehicle crash, if the child seat is not properly installed, personal injury may result. The second covers gasoline fuel delivery: on certain passenger vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly, and fuel leakage in the presence of an ignition source may result in a fire. Owners have filed 103 complaints for the year, and Kia has issued 15 technical service bulletins.

From tracing a fuel leak back to the distributor to checking the child seat anchors or a routine service on the 1.6L DOHC, it keeps you working to what Kia published for your 2003 Rio rather than for a neighboring model year.

NHTSA #06V29400004/08/2006Component: SEAT BELTS:REAR/OTHER

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." WHEN USED WITH CERTAIN CHILD SEATS, THE AUTOMATIC LOCKING RETRACTOR (ALR) FUNCTION IN THE REAR OUTBOARD SEATBELT ASSEMBLIES MAY DISENGAGE.

Consequence

IF A CHILD SEAT IS NOT PROPERLY SECURED, THERE IS AN INCREASED RISK OF INJURY TO THE SEAT OCCUPANT IN THE EVENT OF A CRASH.

Remedy

DEALERS WILL REPLACE BOTH REAR OUTBOARD SEATBELT ASSEMBLIES FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 15, 2006. OWNERS MAY CONTACT HYUNDAI-KIA AT 1-800-333-4542.

NHTSA #05V55700012/12/2005Component: CHILD SEAT

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, 'CHILD RESTRAINT ANCHORAGE SYSTEMS.' CERTAIN CHILD RESTRAINT ANCHORS WILL NOT FULLY LATCH ONTO THE LOWER LATCH ANCHORS LOCATED BETWEEN THE REAR SEAT BACK AND REAR SEAT CUSHION BECAUSE OF INTERFERENCE BETWEEN THE CHILD SEAT ANCHORS AND A METAL WIRE LOCATED IN THE FRAME OF THE REAR SEAT BACK. UNTIL THE RECALL REPAIR IS COMPLETED, FOLLOW THE INSTRUCTIONS PROVIDED BY YOUR CHILD SEATS MANUFACTURER ON HOW TO PROPERLY INSTALL THE CHILD SEAT WITH YOUR VEHICLE'S REAR SAFETY BELTS RATHER THAN USING THE LATCH SYSTEM.

Consequence

IN THE EVENT OF A VEHICLE CRASH, IF THE CHILD SEAT IS NOT PROPERLY INSTALLED, PERSONAL INJURY OR DEATH COULD OCCUR.

Remedy

DEALERS WILL REPLACE THE LOWER ANCHORS FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 30, 2006. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

NHTSA #04V17900009/04/2004Component: FUEL SYSTEM, GASOLINE:DELIVERY

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy

DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

TSB #10201529

TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b

TSB #10183431

TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th

TSB #10133170

PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.

TSB #10109812

TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example

TSB #10109777

TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta

TSB #10091489

TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL

TSB #10026726

KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE

TSB #10024032

RIO (BC) ENGINE HARD TO START, RUNS ROUGH AND STALLS -- WHAT TO CHECK -- CRANK POSITION SENSOR (CKP) TONE RING. *NJ

Showing the 8 most recent of 16 technical service bulletins on file with NHTSA.

04/05/2009Component: AIR BAGSCrash reported3 injured

TRAVELING APROX 30 MPH, REAR ENDED ANOTHER VEHICLE. SEAT BELTS DID NOT LOCK ON ANY PASSENGERS, AIRBAGS DID NOT DEPLOY. *TR

03/24/2005Component: AIR BAGSCrash reported2 injured

CONSUMER'S VEHICLE WAS INVOLVED IN A FRONTAL COLLISION. UPON IMPACT, BOTH FRONTAL AIR BAGS FAILED TO DEPLOY. THIS CAUSED THE DRIVER AND PASSENGER TO SUSTAIN MINOR INJURIES, AND WERE TRANSPORTED TO THE HOSPITAL. VEHICLE WAS TOWED TO A GARAGE. THE CAUSE HAS NOT BEEN DETERMINED AT THIS TIME. THIS INFORMATION WAS PROVIDED BY LETICIA'S LAWYER MR. JOHN FITZPATRICK. *AK

11/11/2004Component: SERVICE BRAKES, HYDRAULICCrash reported1 injured

203 KIA RIO PURCHASED 12/02 SINCE PURCHASE HAVE HAD SEVERAL ISSUES WITH BRAKES, I HAVE BROUGHT IT BACK TO DEALER ON 5 DIFFERENT OCCASIONS HAVE HAD SHOES REPLACED HAVE HAD ROTORS TURNED A COUPLE OF TIMES BY DEALER TO WHICH PROBLEM CONTINUED . ON 11/06/04 CAR WAS INVOLVED IN ACCIDENT RESULTING FROM REAR DRIVERS SIDE WHEEL LOCKING UP WITHOUT USING THE BRAKES CAUSING TO LOSE CONTROL OF THE CAR. *JB

11/08/2004Component: SERVICE BRAKES, HYDRAULICCrash reported1 injured

SINCE PURCHASE OF VEHICLE IN 12/02 THE CAR HAS HAD SEVERAL REACUURING PROBLEM MOST OF WHICH THE BRAKES VIBRATION AND CAR SHAKEN WHEN BRAKES APPLIED. IT HAS BEEN BACK TOP DEALERSHIP 5 TIMES FOR BRAKE PROBLEM COMPLAINTS MOST RECENT WAS 10/23/03. SO FAR THEY HAVE DPNE NEW PADS IN FRONT WHEELS RESURFACEWD ROTORS MORE THAN ONCE REPLACED WHEEL SEAL AND MOSTLY SAID COULD NOT NOTICE ANY PROBLEM. ON 11/06/04 AT BETWEEN 10:15 -10:30 THE CAR WAS INVOLVED IN AN ACCEDENT DUE TO A DRIVERSIDE REAR WHEEL FR

12/15/2003Component: SERVICE BRAKES, HYDRAULICCrash reported

I WAS GOING TO WORK AND HAD TO STOP AT A RED LIGHT AT SPRING CREEK AND RINGGOLD ROAD. I PUT MY FOOT OF THE BRAKES TO STOP AND THEY LOCKED, PROPELLING THE THE CAR FORWARD (APPROXIMATELY FIVE OR SIX CAR LENGTHS). IT DIDN'T STOP UNTIL I HIT THE CAR IN FRONT OF ME. IT TOTALED BOTH CARS. I HAD THE CAR IN FOR INSPECTION TWO MONTHS AGO BECAUSE THE BRAKES WOULD CATCH REAL HARD WHEN IT WAS DAMP OUTSIDE AND ONE OF THE BACK BRAKES HAD A CLUNKING SOUND IN IT. THEY TIGHTENED THE CALIPERS AND SAID THERE

09/12/2006Component: AIR BAGSCrash reported

DRIVING DOWN I-65, AND A SEMI TRUCK TRIED GETTING OVER INTO MY LANE. I DROVE INTO THE MEDIUM, LOST CONTROL OF THE VEHICLE AND SPUN OUT AND HIT THE SEMI TRUCK. IT ENDED UP RUNNING OVER THE TOP OF MY CAR. MY CAR WAS TOTALED. EVERYTHING FROM THE FRONT OF THE CAR TO THE STEERING WHEEL WAS DESTROYED, MELTED, ETC. LUCKILY I WASN'T HURT, BECAUSE I LOCKED MYSELF AGAINST THE SEAT; HOWEVER THE AIRBAGS NEVER DEPLOYED. I LUCKILY ENDED UP ALRIGHT PHYSICALLY; HOWEVER SOMEBODY ELSE WITH THE SAME CAR MAY

05/10/2004Component: AIR BAGSCrash reported

WHILE DRIVING 45 MPH THE VEHICLE COLLIDED WITH A DEER. THE DUAL AIRBAGS DID NOT DEPLOY. NO INJURIES REPORTED. PLEASE PROVIDE ADDITIONAL INFORMATION. *JB

04/10/2012Component: SUSPENSIONCrash reported

TL* THE CONTACT OWNS A 2003 KIA RIO. THE CONTACT STATED THAT WHILE DRIVING 25 MPH, THE VEHICLE STARTED SHAKING VIOLENTLY AND THEN CRASHED INTO THE SIDE OF THE RAMP. WHEN THE CONTACT EMERGED FROM THE VEHICLE, SHE NOTICED THE REAR PASSENGER TIRE FRACTURED COMPLETELY FROM THE SUSPENSION SYSTEM. THERE WERE NO INJURIES AND THE POLICE WERE NOTIFIED. A REPORT WAS AVAILABLE IF NEEDED. THE VEHICLE WAS TOWED TO AN AUTO MECHANIC SHOP AND THE INSURANCE COMPANY WAS ALSO NOTIFIED. THE DEALER WAS NOT NOTIFIED.

08/15/2010Component: ELECTRICAL SYSTEMFire reported

THE SWITCH ASSEMBLY BLOWER (PART # 97251 FD000) CONSTANTLY GOES OUT ON MY 2003 KIA RIO. THE FIRST TIME IT HAPPENED MY CAR CAUGHT ON FIRE. I REPLACED IT. 6 MONTHS LATER IT WENT OUT AGAIN. I REPLACED IT ALONG WITH THE RESISTOR ASSEMBLY (PART# 1K552 61C08). 8 MONTHS LATER, IT WENT OUT AGAIN. THERE IS NOTHING WRONG WITH THE FUSE. THERE IS NOT A SHORT IN THE SYSTEM THAT CAN BE FOUND. I HAVE YET TO REPLACE THE SWITCH ASSEMBLY ANTICIPATING THE COMPANY RECTIFYING THIS. *TR

06/24/2013Component: ELECTRICAL SYSTEMFire reported

GOING OUT TO DINNER, ABOUT 1 MILE AWAY FROM HOME SMELL COMING FROM CAR. TURNED DOWN A SIDE STREET, SMOKE COMING FROM HEAT/AIR ADJUSTMENT AREA ON DASH. STOPPED CAR, FIRE STARTED COMING OUT OF THE AREA WHERE YOU ADJUST THE HEAT/AIR. BEFORE FIRE DEPARTMENT COULD GET THERE THE ENTIRE CAR WAS ON FIRE. THIS WAS A TOTAL LOSS. THANKFULLY WE WERE ABLE TO GET OUT OF THE CAR. I FEAR IT WOULD HAVE BEEN FAR WORSE IF WE HAD BEEN ON THE EXPRESS WAY AT THE TIME. *TR

09/15/2007Component: STRUCTURE1 injured

HAD A CLUNKING SOUND FROM THE RIGHT REAR OF VEHICLE, BROUGHT VEHICLE TO DEALER FOR INSPECTION. TECH CHECKED THE STRUT MOUNTS AND FOUND NOTHING LOOSE. HE THEN REMOVED THE INTERIOR PANELS AND FOUND THE METAL HOLDING THE STRUT TOWER IN PLACE HAD BROKEN BELOW THE WELDS. I WAS IN FORMED THAT THE VEHICLE WAS A TOTAL LOSS WITH ONLY 14,000 MILES ON IT. I JUST RECENTLY FOUND OUT THAT WHEN THE DEALER PUT ME IN ANOTHER VEHICLE THE FINANCING OF THE ORIGINAL VEHICLE WAS INCLUDED. I ALSO JUST FOUND OUT THE VE

12/30/2010Component: SERVICE BRAKES, HYDRAULIC

MY BRAKE PROPORTIONING VALVE ON MY 2003 KIA RIO CRACKED. MY MECHANIC SAYS IT SHOULD NEVER CRACK NO MATTER THE TEMPERATURE CLIMATE ETC. HE SAYS HE HAS NEVER SEEN A CRACKED ONE BEFORE AND MY CAR WOULD HAVE NO SIGNS THAT IT WAS BAD. I WOULD GO FROM PERFECT BRAKES TO NO BRAKES. THAT IS PRETTY MUCH WHAT HAPPENED. I WAS LUCKY AND HAD JUST GOT GAS AND LEAVING THE PARKING LOT. THE BRAKES WENT OUT WHILE I DRIVING SLOWLY TO THE STREET. I HAD ENOUGH BREAK TO STOP. MY COMPLAINT IS NOT FOR ME SO MUCH

12/27/2008Component: POWER TRAIN

THE CLUTCH IN MY 2003 KIA RIO HAS FAILED/BROKEN FOUR TIMES NOW. MY FATHER AND I BOUGHT THE VEHICLE BRAND NEW IN MARCH 2003 THE FIRST CLUTCH FAILED AROUND 8000 MILES I BELIEVE, THE SECOND AROUND 24000 MILES, THE THIRD AROUND 40000 MILES, AND NOW IS SITTING IN MY GARAGE UNABLE TO GO INTO ANY GEAR; THE CAR HAS LESS THAN 65000 MILES ON IT. I HAVE BEEN DRIVING STICK SHIFTS FOR 14+ YRS. AND I KNOW HOW TO PROPERLY OPERATE THEM, YET WHENEVER I TAKE THE VEHICLE INTO THE DEALERSHIP I AM TOLD IT IS DRIVE

12/24/2003Component: STEERING

MY NEW 2003 KIA RIO WAGON WAS LEAKING POWER STEERING FLUID FROM DAY ONE, AND THE DEALER TRIED TO FIX IT,ITS STILL NOT FIXED BUT NOW EVERY TIME I TURN THE STEERING WHEEL THE ENGINE REV UP. *AK I CAN ACTUALLY FEEL THE CAR ACCELERATE. ITS MORE NOTICEABLE WHEN SLOWLY PULLING OUT OF PARKING SPOTS. I AM GOING TO TRY ANOTHER DEALER, BUT IS THERE AN ISSUE WITH THESE CARS AND THEIR STEARING, REPORTED AND HAVE THER BEEN ANY RECALLS ?? PLEASE LET ME KNOW

12/22/2015Component: SEAT BELTS,ENGINE,FUEL/PROPULSION SYSTEM

SEAT BELTS, CAR SEAT RETAINING HOOKS, ECM, AND DISTRIBUTOR ARE RECALLED. CHEYENNE KIA HAD 3 WEEKS BEFORE ORIGINAL APPOINTMENT TO GET THE PARTS. I DELIVERED THE CAR FOR REPAIRS ONLY TO GET A CALL 4 HOURS LATER THAT THEY CANNOT FIND THE PARTS. IT HAS NOW BEEN 6 WEEKS SINCE PICKING UP MY CAR AND THEY CANNOT FIND THE PARTS TO DO THE RECALL REPAIRS. ALL I HAVE BEEN ABLE TO DO IS LEAVE A MESSAGE WITH JENNIFER XT 45960 AT 800 333 4542 CASE # K3094095 KIA CUSTOMER CARE TO FIND OUT WHEN I CAN SAFELY

Showing the 15 most serious of 84 complaints filed with NHTSA.

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