The 2003 Kia Rio was sold with a single engine and three distinct trims, and this factory service and repair manual is keyed to precisely that combination — the figures Kia published for the 2003 car, not values carried forward from an earlier or later Rio.
Engines covered
- 1.6L inline-four — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door sedan
- 5-door wagon
Trims covered
- Base
- Cinco
- RX-V
Known issues on the 2003 Rio. Two recalls are on federal record for this model year. The first is a child seat recall: certain passenger vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 225, “Child Restraint Anchorage Systems,” and in the event of a vehicle crash, if the child seat is not properly installed, personal injury may result. The second covers gasoline fuel delivery: on certain passenger vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly, and fuel leakage in the presence of an ignition source may result in a fire. Owners have filed 103 complaints for the year, and Kia has issued 15 technical service bulletins.
From tracing a fuel leak back to the distributor to checking the child seat anchors or a routine service on the 1.6L DOHC, it keeps you working to what Kia published for your 2003 Rio rather than for a neighboring model year.
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." WHEN USED WITH CERTAIN CHILD SEATS, THE AUTOMATIC LOCKING RETRACTOR (ALR) FUNCTION IN THE REAR OUTBOARD SEATBELT ASSEMBLIES MAY DISENGAGE.
IF A CHILD SEAT IS NOT PROPERLY SECURED, THERE IS AN INCREASED RISK OF INJURY TO THE SEAT OCCUPANT IN THE EVENT OF A CRASH.
DEALERS WILL REPLACE BOTH REAR OUTBOARD SEATBELT ASSEMBLIES FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 15, 2006. OWNERS MAY CONTACT HYUNDAI-KIA AT 1-800-333-4542.
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, 'CHILD RESTRAINT ANCHORAGE SYSTEMS.' CERTAIN CHILD RESTRAINT ANCHORS WILL NOT FULLY LATCH ONTO THE LOWER LATCH ANCHORS LOCATED BETWEEN THE REAR SEAT BACK AND REAR SEAT CUSHION BECAUSE OF INTERFERENCE BETWEEN THE CHILD SEAT ANCHORS AND A METAL WIRE LOCATED IN THE FRAME OF THE REAR SEAT BACK. UNTIL THE RECALL REPAIR IS COMPLETED, FOLLOW THE INSTRUCTIONS PROVIDED BY YOUR CHILD SEATS MANUFACTURER ON HOW TO PROPERLY INSTALL THE CHILD SEAT WITH YOUR VEHICLE'S REAR SAFETY BELTS RATHER THAN USING THE LATCH SYSTEM.
IN THE EVENT OF A VEHICLE CRASH, IF THE CHILD SEAT IS NOT PROPERLY INSTALLED, PERSONAL INJURY OR DEATH COULD OCCUR.
DEALERS WILL REPLACE THE LOWER ANCHORS FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 30, 2006. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b
TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
RIO (BC) ENGINE HARD TO START, RUNS ROUGH AND STALLS -- WHAT TO CHECK -- CRANK POSITION SENSOR (CKP) TONE RING. *NJ
Showing the 8 most recent of 16 technical service bulletins on file with NHTSA.
TRAVELING APROX 30 MPH, REAR ENDED ANOTHER VEHICLE. SEAT BELTS DID NOT LOCK ON ANY PASSENGERS, AIRBAGS DID NOT DEPLOY. *TR
CONSUMER'S VEHICLE WAS INVOLVED IN A FRONTAL COLLISION. UPON IMPACT, BOTH FRONTAL AIR BAGS FAILED TO DEPLOY. THIS CAUSED THE DRIVER AND PASSENGER TO SUSTAIN MINOR INJURIES, AND WERE TRANSPORTED TO THE HOSPITAL. VEHICLE WAS TOWED TO A GARAGE. THE CAUSE HAS NOT BEEN DETERMINED AT THIS TIME. THIS INFORMATION WAS PROVIDED BY LETICIA'S LAWYER MR. JOHN FITZPATRICK. *AK
203 KIA RIO PURCHASED 12/02 SINCE PURCHASE HAVE HAD SEVERAL ISSUES WITH BRAKES, I HAVE BROUGHT IT BACK TO DEALER ON 5 DIFFERENT OCCASIONS HAVE HAD SHOES REPLACED HAVE HAD ROTORS TURNED A COUPLE OF TIMES BY DEALER TO WHICH PROBLEM CONTINUED . ON 11/06/04 CAR WAS INVOLVED IN ACCIDENT RESULTING FROM REAR DRIVERS SIDE WHEEL LOCKING UP WITHOUT USING THE BRAKES CAUSING TO LOSE CONTROL OF THE CAR. *JB
SINCE PURCHASE OF VEHICLE IN 12/02 THE CAR HAS HAD SEVERAL REACUURING PROBLEM MOST OF WHICH THE BRAKES VIBRATION AND CAR SHAKEN WHEN BRAKES APPLIED. IT HAS BEEN BACK TOP DEALERSHIP 5 TIMES FOR BRAKE PROBLEM COMPLAINTS MOST RECENT WAS 10/23/03. SO FAR THEY HAVE DPNE NEW PADS IN FRONT WHEELS RESURFACEWD ROTORS MORE THAN ONCE REPLACED WHEEL SEAL AND MOSTLY SAID COULD NOT NOTICE ANY PROBLEM. ON 11/06/04 AT BETWEEN 10:15 -10:30 THE CAR WAS INVOLVED IN AN ACCEDENT DUE TO A DRIVERSIDE REAR WHEEL FR
I WAS GOING TO WORK AND HAD TO STOP AT A RED LIGHT AT SPRING CREEK AND RINGGOLD ROAD. I PUT MY FOOT OF THE BRAKES TO STOP AND THEY LOCKED, PROPELLING THE THE CAR FORWARD (APPROXIMATELY FIVE OR SIX CAR LENGTHS). IT DIDN'T STOP UNTIL I HIT THE CAR IN FRONT OF ME. IT TOTALED BOTH CARS. I HAD THE CAR IN FOR INSPECTION TWO MONTHS AGO BECAUSE THE BRAKES WOULD CATCH REAL HARD WHEN IT WAS DAMP OUTSIDE AND ONE OF THE BACK BRAKES HAD A CLUNKING SOUND IN IT. THEY TIGHTENED THE CALIPERS AND SAID THERE
DRIVING DOWN I-65, AND A SEMI TRUCK TRIED GETTING OVER INTO MY LANE. I DROVE INTO THE MEDIUM, LOST CONTROL OF THE VEHICLE AND SPUN OUT AND HIT THE SEMI TRUCK. IT ENDED UP RUNNING OVER THE TOP OF MY CAR. MY CAR WAS TOTALED. EVERYTHING FROM THE FRONT OF THE CAR TO THE STEERING WHEEL WAS DESTROYED, MELTED, ETC. LUCKILY I WASN'T HURT, BECAUSE I LOCKED MYSELF AGAINST THE SEAT; HOWEVER THE AIRBAGS NEVER DEPLOYED. I LUCKILY ENDED UP ALRIGHT PHYSICALLY; HOWEVER SOMEBODY ELSE WITH THE SAME CAR MAY
WHILE DRIVING 45 MPH THE VEHICLE COLLIDED WITH A DEER. THE DUAL AIRBAGS DID NOT DEPLOY. NO INJURIES REPORTED. PLEASE PROVIDE ADDITIONAL INFORMATION. *JB
TL* THE CONTACT OWNS A 2003 KIA RIO. THE CONTACT STATED THAT WHILE DRIVING 25 MPH, THE VEHICLE STARTED SHAKING VIOLENTLY AND THEN CRASHED INTO THE SIDE OF THE RAMP. WHEN THE CONTACT EMERGED FROM THE VEHICLE, SHE NOTICED THE REAR PASSENGER TIRE FRACTURED COMPLETELY FROM THE SUSPENSION SYSTEM. THERE WERE NO INJURIES AND THE POLICE WERE NOTIFIED. A REPORT WAS AVAILABLE IF NEEDED. THE VEHICLE WAS TOWED TO AN AUTO MECHANIC SHOP AND THE INSURANCE COMPANY WAS ALSO NOTIFIED. THE DEALER WAS NOT NOTIFIED.
THE SWITCH ASSEMBLY BLOWER (PART # 97251 FD000) CONSTANTLY GOES OUT ON MY 2003 KIA RIO. THE FIRST TIME IT HAPPENED MY CAR CAUGHT ON FIRE. I REPLACED IT. 6 MONTHS LATER IT WENT OUT AGAIN. I REPLACED IT ALONG WITH THE RESISTOR ASSEMBLY (PART# 1K552 61C08). 8 MONTHS LATER, IT WENT OUT AGAIN. THERE IS NOTHING WRONG WITH THE FUSE. THERE IS NOT A SHORT IN THE SYSTEM THAT CAN BE FOUND. I HAVE YET TO REPLACE THE SWITCH ASSEMBLY ANTICIPATING THE COMPANY RECTIFYING THIS. *TR
GOING OUT TO DINNER, ABOUT 1 MILE AWAY FROM HOME SMELL COMING FROM CAR. TURNED DOWN A SIDE STREET, SMOKE COMING FROM HEAT/AIR ADJUSTMENT AREA ON DASH. STOPPED CAR, FIRE STARTED COMING OUT OF THE AREA WHERE YOU ADJUST THE HEAT/AIR. BEFORE FIRE DEPARTMENT COULD GET THERE THE ENTIRE CAR WAS ON FIRE. THIS WAS A TOTAL LOSS. THANKFULLY WE WERE ABLE TO GET OUT OF THE CAR. I FEAR IT WOULD HAVE BEEN FAR WORSE IF WE HAD BEEN ON THE EXPRESS WAY AT THE TIME. *TR
HAD A CLUNKING SOUND FROM THE RIGHT REAR OF VEHICLE, BROUGHT VEHICLE TO DEALER FOR INSPECTION. TECH CHECKED THE STRUT MOUNTS AND FOUND NOTHING LOOSE. HE THEN REMOVED THE INTERIOR PANELS AND FOUND THE METAL HOLDING THE STRUT TOWER IN PLACE HAD BROKEN BELOW THE WELDS. I WAS IN FORMED THAT THE VEHICLE WAS A TOTAL LOSS WITH ONLY 14,000 MILES ON IT. I JUST RECENTLY FOUND OUT THAT WHEN THE DEALER PUT ME IN ANOTHER VEHICLE THE FINANCING OF THE ORIGINAL VEHICLE WAS INCLUDED. I ALSO JUST FOUND OUT THE VE
MY BRAKE PROPORTIONING VALVE ON MY 2003 KIA RIO CRACKED. MY MECHANIC SAYS IT SHOULD NEVER CRACK NO MATTER THE TEMPERATURE CLIMATE ETC. HE SAYS HE HAS NEVER SEEN A CRACKED ONE BEFORE AND MY CAR WOULD HAVE NO SIGNS THAT IT WAS BAD. I WOULD GO FROM PERFECT BRAKES TO NO BRAKES. THAT IS PRETTY MUCH WHAT HAPPENED. I WAS LUCKY AND HAD JUST GOT GAS AND LEAVING THE PARKING LOT. THE BRAKES WENT OUT WHILE I DRIVING SLOWLY TO THE STREET. I HAD ENOUGH BREAK TO STOP. MY COMPLAINT IS NOT FOR ME SO MUCH
THE CLUTCH IN MY 2003 KIA RIO HAS FAILED/BROKEN FOUR TIMES NOW. MY FATHER AND I BOUGHT THE VEHICLE BRAND NEW IN MARCH 2003 THE FIRST CLUTCH FAILED AROUND 8000 MILES I BELIEVE, THE SECOND AROUND 24000 MILES, THE THIRD AROUND 40000 MILES, AND NOW IS SITTING IN MY GARAGE UNABLE TO GO INTO ANY GEAR; THE CAR HAS LESS THAN 65000 MILES ON IT. I HAVE BEEN DRIVING STICK SHIFTS FOR 14+ YRS. AND I KNOW HOW TO PROPERLY OPERATE THEM, YET WHENEVER I TAKE THE VEHICLE INTO THE DEALERSHIP I AM TOLD IT IS DRIVE
MY NEW 2003 KIA RIO WAGON WAS LEAKING POWER STEERING FLUID FROM DAY ONE, AND THE DEALER TRIED TO FIX IT,ITS STILL NOT FIXED BUT NOW EVERY TIME I TURN THE STEERING WHEEL THE ENGINE REV UP. *AK I CAN ACTUALLY FEEL THE CAR ACCELERATE. ITS MORE NOTICEABLE WHEN SLOWLY PULLING OUT OF PARKING SPOTS. I AM GOING TO TRY ANOTHER DEALER, BUT IS THERE AN ISSUE WITH THESE CARS AND THEIR STEARING, REPORTED AND HAVE THER BEEN ANY RECALLS ?? PLEASE LET ME KNOW
SEAT BELTS, CAR SEAT RETAINING HOOKS, ECM, AND DISTRIBUTOR ARE RECALLED. CHEYENNE KIA HAD 3 WEEKS BEFORE ORIGINAL APPOINTMENT TO GET THE PARTS. I DELIVERED THE CAR FOR REPAIRS ONLY TO GET A CALL 4 HOURS LATER THAT THEY CANNOT FIND THE PARTS. IT HAS NOW BEEN 6 WEEKS SINCE PICKING UP MY CAR AND THEY CANNOT FIND THE PARTS TO DO THE RECALL REPAIRS. ALL I HAVE BEEN ABLE TO DO IS LEAVE A MESSAGE WITH JENNIFER XT 45960 AT 800 333 4542 CASE # K3094095 KIA CUSTOMER CARE TO FIND OUT WHEN I CAN SAFELY
Showing the 15 most serious of 84 complaints filed with NHTSA.
