Kia sold the 2002 Rio with a single engine and three trims, and this factory service and repair manual is keyed to that exact year, engine and trim combination rather than to a span of neighboring model years.
Engines covered
- 1.5L inline-four — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door sedan
- 5-door wagon
Trims covered
- Base
- Cinco
- RX-V
Known issues on the 2002 Rio. One recall is on federal record for this model year, and it concerns the gasoline fuel delivery system: on certain passenger vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly. Fuel leakage in the presence of an ignition source may result in a fire. Owners have filed 171 complaints for the year and Kia has issued 15 technical service bulletins.
Whether the job is inspecting the fuel lines and distributor, chasing down a fuel odor, or routine upkeep of the 1.5L DOHC four, this manual puts Kia's own procedure and the correct specification in front of you for your specific 2002 Rio.
ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b
TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
RIO (BC) ENGINE HARD TO START, RUNS ROUGH AND STALLS -- WHAT TO CHECK -- CRANK POSITION SENSOR (CKP) TONE RING. *NJ
Showing the 8 most recent of 16 technical service bulletins on file with NHTSA.
JAN. 10TH- BRAKED TO AVOID ACCIDENT ON I-59 AT 70 MPH AND CAR WAS COMPLETELY UNCONTROLLABLE-RAN OFF I-59 AND COLLIDED WITH TREE FEB. 14- BRAKED AGAIN AT HIGH SPEED TO AVOID ACCIDENT AND CAR WAS UNCONTROLLABLE. HIT TREE AND ALMOST LOST LIFE. WOULD HAVE LOST LIFE HAD NOT SOMEONE PULLED ME FROM VEHICLE, VEHICLE CAUGHT FIRE AND BURNED DOWN COMPLETELY. *NLM
WHILE DRIVING AT 65/70 MPH ON THE FREEWAY, THE VEHICLE WAS INVOLVED IN AN ACCIDENT, THE AIR BAGS FAILED TO DEPLOY, AND THE SEAT BELTS DID NOT RESTRAIN THE OCCUPANTS IN THE VEHICLE. *JB
THE VEHICLE WAS STATIONARY WHEN IT WAS REAR ENDED AT A SPEED OF 30-35 MPH AND NEITHER AIR BAGS DEPLOYED. DEALER NOTIFIED. *MR THE CONSUMER STATED THAT BEFORE THE VEHICLE WAS REPAIRED FROM THE FIRST COLLISION, TNE 2ND CRASH OCCURED WHEN THE LEFT TIRE BLEW OUT (NO TIRE INFO WAS GIVEN). *SCC
THE VEHICLE WAS INVOLVED IN A FRONTAL COLLISION AND THE AIR BAGS FAILED TO DEPLOY. *AK *SCC *JB
MY DAUGHTER WAS DRIVING SOUTH ON HWY 360 IN GRAND PRAIRIE TEXAS GOING ABOUT 50 MPH AND AN OTHER VEHICLE WAS CROSSING THE LANES TOWARD HER AND HIT HER VEHICLE AT THE FRONT RIGHT SIDE (PASSENGER SIDE). SHE WAS WEARING A SEAT BELT AND SO WAS THE PASSENGER.THE SEATBELT ON THE PASSENGER SIDE DID NOT WORK AND AIRBAGS ON NEITHER SIDE DEPLOYED. THE PASSENGER WENT FORWARD STRIKING THE FRONT WINDSHIELD SUFFERING HEAD AND BODY INJURIES.
VEHICLE WAS IN A HEAD ON COLLISION WITH ANOTHER VEHICLE. UPON IMPACT, FRONT AIRBAGS DID NOT DEPLOY, ALSO, MOTOR MOUNTS FAILED, RESULTING IN DASHBOARD PUSHING INTO DRIVER AND PASSENGER. BOTH DRIVER AND PASSENGER SUSTAINED INJURIES. *AK
I WAS DRIVING MY 2002 KIA RIO ON MY LUNCH BREAK GOING TO MY HOME. A YOUNG LADY PULLED OUT IN FRONT OF ME I WAS GOING AROUND 45 WHEN SHE PULLED OUT. MY CAR HIT HERS IN THE SIDE NEITHER MY AIR BAGS OR SEAT BELT FUNCTIONED LIKE THEY SHOULD HAVE. MY AIR BAGS DIDN'T EVEN DEPLOY MY SEAT BELT ALLOWED ME TO GO INTO THE WINDSHIELD. AS MY BODY WAS THROWN FORWARD THE UNDERSIDE OF THE STEERING WHEEL BROKE MY FEMUR IN 3 PLACES. I FILLED A COMPLAINT AGAINST KIA ABOUT THE AIR BAGS AND SEAT BELT THEY CLAIMED TH
HIT DEER AT 55 MPH AIRBAGS DID NOT DEPLOY AND SEAT BELT DID NOT LOCK CAUSING HEAD TO HIT STEERING WHEEL AND BOUNCE BACK AND HIT SEAT WHOLE FRONT OF CAR WAS TORE UP. *JB
OUR KIA RIO WAS INVOLVED IN A FRONT END COLLISION WHERE THE AIR BAGS FAILED TO DEPLOY AT OVER 40 MILES AN HOUR. IT'S BY THE GRACE OF GOD WE DIDN'T FIND THIS OUT IN A FASTER COLLISION COSTING SOMEONE THEIR LIFE. *TR
WHILE IN MOTION CONSUMER WAS HIT BY ANOTHER DRIVER ON THE REAR DRIVER'S SIDE. VEHICLE SPUN AROUND THREE TIMES. DURING THIS INCIDENT, SAFETY DEVICES FAILED TO OPERATE AS DESIGNED. DRIVER'S SIDE SEAT BELT DID NOT LOCK; THEREFORE, CONSUMER WAS THROWN FORWARD. SEAT BELT IN THE BACK SEAT WHICH SECURED THE CHILD SEAT DID NOT LOCK, THROWING THE SEAT FORWARD AND OUT OF ITS ORIGINAL POSITION. *JG ...*AK
DT:THE CONTACT'S VEHICLE WAS INVOLVED IN TWO ACCIDENTS. UPON IMPACT, THE AIRBAGS DID NOT DEPLOY. THE FIRST ACCIDENT OCCURRED ON FEBRUARY OF 2003 WHILE TRAVELING ABOUT 45 MPH. SHE WAS WEARING A SEAT BELT DURING THE ACCIDENT. THIS WAS A FRONTAL IMPACT. THE SECOND ACCIDENT OCCURRED ON SEPTEMBER 19, 2005 WHILE TRAVELING ABOUT 50 MPH. SHE WAS WEARING A SEAT BELT, BUT SUSTAINED INJURIES. *AK UPDATED 01/19/06.
WHILE DRIVING, THE CONSUMER LOST CONTROL OF THE VEHICLE. WHEN THE DRIVER TRIED CORRECT THE VEHICLE AND COME BACK ONTO THE HIGHWAY , THE VEHICLE ALMOST CRASHED INTO THE CONCRETE BARRIER. TO AVOID CRASHING INTO THE BARRIER THE DRIVER MADE A HARD TURN AND OVER CORRECTED. THIS RESULTED IN THE VEHICLE GOING OFF THE EDGE OF THE BLACK TOP INTO THE BOTTOM OF A DITCH AND ROLLED OVER 3 TIMES. UPON IMPACT NONE OF THE FRONTAL AIR BAGS DEPLOYED. THE ROOF CAVED IN ABOUT A FOOT ON THE PASSENGER SIDE. THE DR
WHILE APPLYING THE BRAKES PEDAL WENT ALL THE WAY TO THE FLOOR. *AK *TS
TL*THE CONTACT OWNS A 2002 KIA RIO CINCO. ON JULY 14, 2004, WHILE DRIVING 35 MPH, ANOTHER VEHICLE RAN A STOP SIGN AND CRASHED HEAD ON INTO THE CONTACT'S VEHICLE. THE AIR BAGS FAILED TO DEPLOY. SHE SUSTAINED PERMANENT INJURIES TO HER OCCIPITAL NEURALGIA FROM SNAPPING HER HEAD FORWARD. A SPEC SCAN SHOWED THAT SHE RECEIVED SOME BRAIN DAMAGE, LOWER BACK HERNIATION, A TEAR IN THE ROTATOR CUP, PAIN IN HER RIGHT LEG, AND NEUTRAL HERNIA IN HER CHEST WHERE THE SEAT BELT RETRACTED. THE VEHICLE SUSTAI
THE VEHICLE WAS INVOLVED IN AN ACCIDENT WHILE DRIVING 50-55 MPH YET THE AIR BAGS DID NOT DEPLOY. *AK *CB *NLM
Showing the 15 most serious of 158 complaints filed with NHTSA.
