Labor Day Sale: 30% off · Code LABOR30

2002 Kia Rio Service and Repair Manual

Regular price $29.99 USD
Covers all 2002 Rio trims — Base Sedan 4-Door, Cinco Wagon 5-Door, RX-V Wagon 5-Door ·
Digital manual — nothing ships
Matched to your exact vehicle
Money-back guarantee, pay once
4.7 · Trusted by 14,000+ mechanics & DIYers
Buy 2+ manuals, save 20% Discount applied automatically at checkout
20% off
A
FactoryManual
Anonymous

Where were wiring diagrams?

A
FactoryManual
Anonymous

Very difficult to navigate seems like similar information is in several random locations

A
FactoryManual
Anonymous

All other content is as promised

A
FactoryManual
Anonymous

Very hard to navigate. Could not even find a index

T
FactoryManual
TERRY MUICH

The download I received was a complete waste of my money. Was not even close to what it was represented as. I thought I was getting a proper service repair manual. What I got was a collection of service bulletins. I sent an email to your company right after I looked through it requesting my money back. Have yet to hear a response. Terry Muich

R
FactoryManual
Ricky Coley

Not a hard copy manual and the file is to big too load on my computer.

J
FactoryManual
John Puzak

I'm trying to download the manual to my laptop. Can't get a table of contents on my phone. Might have a better review the

After directions from from factory manuals,
I downloaded Adobe Acrobat-working great. Great customer service!!!

R
FactoryManual
Richard Musser

easy

D
FactoryManual
Donald Folmar

More detailed than I thought, still trying to navigate through it, not what I thought it would be, thought it would be more like the Haynes manual.

N
FactoryManual
Nathaniel Footman Jr

Delivery via wifi great.

A
FactoryManual
Anonymous

Great

D
FactoryManual
David Bacon

It was much larger than i expected. 5 documents at 12k pages each. Its not something ill actually be able read but its easy enough to find what you need..
The Ford F250 manual is much easier to navigate at just over 8000 pages.
If i spend the money for Adobe Acrobat Professional ill be able to break it down into manageable bits.
Both manuals area great value for the money.

S
FactoryManual
Susanne Dubois

Manual ok. Very hard to find info pertaining to my vehicle

M
FactoryManual
Mark Stypinski

Easy to use and great to look up tech specs.

S
FactoryManual
Stuart Clancy

Easy to find the exact manual for your vehicle, great directions for the download process for the less than savvy internet users.

D
FactoryManual
Daniel Arvola

The manual is awesome!

A
FactoryManual
Anonymous

Pretty good manual, bookmarking could be a little better

T
FactoryManual
Thomas Downs

I am unable to open the manual. I guess I didn't process something right.

S
FactoryManual
Stanislav Bilev

Got the manual almost immediately.

A
FactoryManual
Anonymous

I need a printed 2015 Ford Taurus 3.5 engine repair manual either Chilton or Haynes

J
FactoryManual
James Foley

Excellent. Now I can actually start working on my cars again with confidence. YouTube videos really are inadequate.

M
FactoryManual
Mark Schultz

Schematics were not high resolution making the markings and names difficult to read when zoomed in. Improvement is needed. Otherwise it is a good document.

S
FactoryManual
Scott Martin

Vary easy

W
FactoryManual
Werner A Wozniak

Very satisfied with my purchase. Has all clear details and fixes like the oem factory manual have. Thanks and God bless you.

A
FactoryManual
Anonymous

.

A
FactoryManual
Anonymous

Finding and ordering the manual for my vehicle was very easy

M
FactoryManual
Michael Willis

I wasn’t sure why I needed this to be a PDF, but it was apparent once I got it. It includes what would be thousands of pages if it were in print. The links take you to wherever you need to go in the text.

A
FactoryManual
Anonymous

I didn’t realize I would have a link in an email to click to get another email with another link to download.

D
FactoryManual
David Sims

would rather have a maintenance manual. have a parts manual from parts vu company. only difference is that your parts manual has all together whereas the parts vu had to download the differsections individually.

J
FactoryManual
Jack Larkin

Our original order was supposed to be for our 2014 Subaru Outback, yet the manual came up as Forester. We did have to purchase a new manual in order for them to send us the correct manual. We hope it will help us repair our Subaru.

T
FactoryManual
Tim Vaclav

Quick and easy

A
FactoryManual
Anonymous

Item as described quick delivery

Kia sold the 2002 Rio with a single engine and three trims, and this factory service and repair manual is keyed to that exact year, engine and trim combination rather than to a span of neighboring model years.

Engines covered

  • 1.5L inline-four — DOHC, naturally aspirated, gasoline

Body styles covered

  • 4-door sedan
  • 5-door wagon

Trims covered

  • Base
  • Cinco
  • RX-V

Known issues on the 2002 Rio. One recall is on federal record for this model year, and it concerns the gasoline fuel delivery system: on certain passenger vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly. Fuel leakage in the presence of an ignition source may result in a fire. Owners have filed 171 complaints for the year and Kia has issued 15 technical service bulletins.

Whether the job is inspecting the fuel lines and distributor, chasing down a fuel odor, or routine upkeep of the 1.5L DOHC four, this manual puts Kia's own procedure and the correct specification in front of you for your specific 2002 Rio.

NHTSA #04V17900009/04/2004Component: FUEL SYSTEM, GASOLINE:DELIVERY

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Consequence

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy

DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

TSB #10201529

TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b

TSB #10183431

TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th

TSB #10133170

PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.

TSB #10109812

TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example

TSB #10109777

TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta

TSB #10091489

TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL

TSB #10026726

KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE

TSB #10024032

RIO (BC) ENGINE HARD TO START, RUNS ROUGH AND STALLS -- WHAT TO CHECK -- CRANK POSITION SENSOR (CKP) TONE RING. *NJ

Showing the 8 most recent of 16 technical service bulletins on file with NHTSA.

04/22/2003Component: UNKNOWN OR OTHERCrash reportedFire reported1 injured

JAN. 10TH- BRAKED TO AVOID ACCIDENT ON I-59 AT 70 MPH AND CAR WAS COMPLETELY UNCONTROLLABLE-RAN OFF I-59 AND COLLIDED WITH TREE FEB. 14- BRAKED AGAIN AT HIGH SPEED TO AVOID ACCIDENT AND CAR WAS UNCONTROLLABLE. HIT TREE AND ALMOST LOST LIFE. WOULD HAVE LOST LIFE HAD NOT SOMEONE PULLED ME FROM VEHICLE, VEHICLE CAUGHT FIRE AND BURNED DOWN COMPLETELY. *NLM

05/20/2003Component: AIR BAGS,SEAT BELTSCrash reported3 injured

WHILE DRIVING AT 65/70 MPH ON THE FREEWAY, THE VEHICLE WAS INVOLVED IN AN ACCIDENT, THE AIR BAGS FAILED TO DEPLOY, AND THE SEAT BELTS DID NOT RESTRAIN THE OCCUPANTS IN THE VEHICLE. *JB

09/27/2002Component: AIR BAGS,TIRESCrash reported2 injured

THE VEHICLE WAS STATIONARY WHEN IT WAS REAR ENDED AT A SPEED OF 30-35 MPH AND NEITHER AIR BAGS DEPLOYED. DEALER NOTIFIED. *MR THE CONSUMER STATED THAT BEFORE THE VEHICLE WAS REPAIRED FROM THE FIRST COLLISION, TNE 2ND CRASH OCCURED WHEN THE LEFT TIRE BLEW OUT (NO TIRE INFO WAS GIVEN). *SCC

09/04/2003Component: AIR BAGSCrash reported2 injured

THE VEHICLE WAS INVOLVED IN A FRONTAL COLLISION AND THE AIR BAGS FAILED TO DEPLOY. *AK *SCC *JB

07/26/2005Component: AIR BAGS,SEAT BELTSCrash reported2 injured

MY DAUGHTER WAS DRIVING SOUTH ON HWY 360 IN GRAND PRAIRIE TEXAS GOING ABOUT 50 MPH AND AN OTHER VEHICLE WAS CROSSING THE LANES TOWARD HER AND HIT HER VEHICLE AT THE FRONT RIGHT SIDE (PASSENGER SIDE). SHE WAS WEARING A SEAT BELT AND SO WAS THE PASSENGER.THE SEATBELT ON THE PASSENGER SIDE DID NOT WORK AND AIRBAGS ON NEITHER SIDE DEPLOYED. THE PASSENGER WENT FORWARD STRIKING THE FRONT WINDSHIELD SUFFERING HEAD AND BODY INJURIES.

02/04/2003Component: AIR BAGSCrash reported2 injured

VEHICLE WAS IN A HEAD ON COLLISION WITH ANOTHER VEHICLE. UPON IMPACT, FRONT AIRBAGS DID NOT DEPLOY, ALSO, MOTOR MOUNTS FAILED, RESULTING IN DASHBOARD PUSHING INTO DRIVER AND PASSENGER. BOTH DRIVER AND PASSENGER SUSTAINED INJURIES. *AK

12/06/2005Component: AIR BAGSCrash reported1 injured

I WAS DRIVING MY 2002 KIA RIO ON MY LUNCH BREAK GOING TO MY HOME. A YOUNG LADY PULLED OUT IN FRONT OF ME I WAS GOING AROUND 45 WHEN SHE PULLED OUT. MY CAR HIT HERS IN THE SIDE NEITHER MY AIR BAGS OR SEAT BELT FUNCTIONED LIKE THEY SHOULD HAVE. MY AIR BAGS DIDN'T EVEN DEPLOY MY SEAT BELT ALLOWED ME TO GO INTO THE WINDSHIELD. AS MY BODY WAS THROWN FORWARD THE UNDERSIDE OF THE STEERING WHEEL BROKE MY FEMUR IN 3 PLACES. I FILLED A COMPLAINT AGAINST KIA ABOUT THE AIR BAGS AND SEAT BELT THEY CLAIMED TH

11/28/2005Component: AIR BAGS,SEAT BELTSCrash reported1 injured

HIT DEER AT 55 MPH AIRBAGS DID NOT DEPLOY AND SEAT BELT DID NOT LOCK CAUSING HEAD TO HIT STEERING WHEEL AND BOUNCE BACK AND HIT SEAT WHOLE FRONT OF CAR WAS TORE UP. *JB

11/12/2007Component: AIR BAGSCrash reported1 injured

OUR KIA RIO WAS INVOLVED IN A FRONT END COLLISION WHERE THE AIR BAGS FAILED TO DEPLOY AT OVER 40 MILES AN HOUR. IT'S BY THE GRACE OF GOD WE DIDN'T FIND THIS OUT IN A FASTER COLLISION COSTING SOMEONE THEIR LIFE. *TR

11/12/2002Component: SEAT BELTSCrash reported1 injured

WHILE IN MOTION CONSUMER WAS HIT BY ANOTHER DRIVER ON THE REAR DRIVER'S SIDE. VEHICLE SPUN AROUND THREE TIMES. DURING THIS INCIDENT, SAFETY DEVICES FAILED TO OPERATE AS DESIGNED. DRIVER'S SIDE SEAT BELT DID NOT LOCK; THEREFORE, CONSUMER WAS THROWN FORWARD. SEAT BELT IN THE BACK SEAT WHICH SECURED THE CHILD SEAT DID NOT LOCK, THROWING THE SEAT FORWARD AND OUT OF ITS ORIGINAL POSITION. *JG ...*AK

11/01/2005Component: AIR BAGSCrash reported1 injured

DT:THE CONTACT'S VEHICLE WAS INVOLVED IN TWO ACCIDENTS. UPON IMPACT, THE AIRBAGS DID NOT DEPLOY. THE FIRST ACCIDENT OCCURRED ON FEBRUARY OF 2003 WHILE TRAVELING ABOUT 45 MPH. SHE WAS WEARING A SEAT BELT DURING THE ACCIDENT. THIS WAS A FRONTAL IMPACT. THE SECOND ACCIDENT OCCURRED ON SEPTEMBER 19, 2005 WHILE TRAVELING ABOUT 50 MPH. SHE WAS WEARING A SEAT BELT, BUT SUSTAINED INJURIES. *AK UPDATED 01/19/06.

09/15/2004Component: AIR BAGSCrash reported1 injured

WHILE DRIVING, THE CONSUMER LOST CONTROL OF THE VEHICLE. WHEN THE DRIVER TRIED CORRECT THE VEHICLE AND COME BACK ONTO THE HIGHWAY , THE VEHICLE ALMOST CRASHED INTO THE CONCRETE BARRIER. TO AVOID CRASHING INTO THE BARRIER THE DRIVER MADE A HARD TURN AND OVER CORRECTED. THIS RESULTED IN THE VEHICLE GOING OFF THE EDGE OF THE BLACK TOP INTO THE BOTTOM OF A DITCH AND ROLLED OVER 3 TIMES. UPON IMPACT NONE OF THE FRONTAL AIR BAGS DEPLOYED. THE ROOF CAVED IN ABOUT A FOOT ON THE PASSENGER SIDE. THE DR

09/12/2003Component: SERVICE BRAKES, HYDRAULICCrash reported1 injured

WHILE APPLYING THE BRAKES PEDAL WENT ALL THE WAY TO THE FLOOR. *AK *TS

07/18/2007Component: AIR BAGSCrash reported1 injured

TL*THE CONTACT OWNS A 2002 KIA RIO CINCO. ON JULY 14, 2004, WHILE DRIVING 35 MPH, ANOTHER VEHICLE RAN A STOP SIGN AND CRASHED HEAD ON INTO THE CONTACT'S VEHICLE. THE AIR BAGS FAILED TO DEPLOY. SHE SUSTAINED PERMANENT INJURIES TO HER OCCIPITAL NEURALGIA FROM SNAPPING HER HEAD FORWARD. A SPEC SCAN SHOWED THAT SHE RECEIVED SOME BRAIN DAMAGE, LOWER BACK HERNIATION, A TEAR IN THE ROTATOR CUP, PAIN IN HER RIGHT LEG, AND NEUTRAL HERNIA IN HER CHEST WHERE THE SEAT BELT RETRACTED. THE VEHICLE SUSTAI

07/11/2003Component: AIR BAGSCrash reported1 injured

THE VEHICLE WAS INVOLVED IN AN ACCIDENT WHILE DRIVING 50-55 MPH YET THE AIR BAGS DID NOT DEPLOY. *AK *CB *NLM

Showing the 15 most serious of 158 complaints filed with NHTSA.

Other Years of the Kia Rio

More Kia Models