This factory service and repair manual covers the 2001 Kia Rio specifically — the exact year, engine and trim — which means the specifications and sequences inside are the ones Kia published for your car, not close approximations borrowed from a neighboring model year.
Engines covered
- 1.5L inline-four — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door sedan
Trims covered
- Base
Known issues on the 2001 Rio. Three recalls are on federal record for this model year, and two of them concern the fuel system. On one, fuel leaks may develop at the fuel distributor assembly because of quality deviations, and fuel leakage in the presence of an ignition source could result in a fire. On the other, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly, and again fuel leakage in the presence of an ignition source may result in a fire. The remaining recall covers the wheels: a manufacturing flaw could cause them to crack under long term driving fatigue, and if cracks occur, wheel noise and vibration will result; if the crack is severe, the wheel could separate from the vehicle. Owners have filed 355 complaints for the year and Kia has issued 20 technical service bulletins. The factory diagnostic and repair procedures behind each of those systems are here.
From tracing a fuel leak back to the distributor assembly to inspecting a wheel for fatigue cracks or keeping up a routine service schedule, it keeps your 2001 Rio on the procedure and the specification Kia intended.
CERTAIN PASSENGER VEHICLES MAY HAVE A MANUFACTURING FLAW THAT COULD CAUSE THE WHEELS TO CRACK UNDER LONG TERM DRIVING FATIGUE. IF CRACKS OCCUR, WHEEL NOISE AND VIBRATION WILL RESULT AND BECOME PROGRESSIVELY WORSE OVER TIME.
IF THE CRACK IS SEVERE, THE WHEEL COULD SEPARATE FROM THE VEHICLE AND POSSIBLY RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.
DEALERS WILL REPLACE ALL FOUR WHEELS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 22, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
ON CERTAIN PASSENGER VEHICLES, FUEL LEAKS MAY DEVELOP AT THE FUEL DISTRIBUTOR ASSEMBLY BECAUSE OF QUALITY DEVIATIONS.
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
DEALERS WILL INSPECT AND REPLACE THE FUEL DISTRIBUTOR AND FUEL CONNECTOR ASSEMBLIES. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING THE FIRST QUARTER OF 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b
TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL
KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE
RIO (BC) ENGINE HARD TO START, RUNS ROUGH AND STALLS -- WHAT TO CHECK -- CRANK POSITION SENSOR (CKP) TONE RING. *NJ
Showing the 8 most recent of 21 technical service bulletins on file with NHTSA.
CONSUMER COMPLAINT: ODI CASE NUMBER: 10136024 COMPONENT: WHEELS GAS IGNITION? YOU TELL ME? WHEN ARE THESE PEOPLE GOING TO BE COMPENSATED FOR THEIR LEMONS KIA-2001 DETAILS: DT: THE CONSUMER WAS INVOLVED IN AN ACCIDENT AND A TIRE BLEW OUT. AFTER THE VEHICLE STOPPED SPINNING, THE CONSUMER GOT OUT OF THE VEHICLE AND IT BURST INTO FLAMES, THE FIRE DEPARTMENT CAME AND THEY SAID FIRE STARTED FROM HEAT OF POWER EQUIPMENT AND THE IGNITION BURNED. THIS HAPPENED ON AUGUST 6, 2005. *AK THE CONSUMER
DT: THE CONCUSMER WAS INVOLVED IN AN ACCIDENT AND A TIRE BLEW OUT. AFTER THE VEHICLE STOPPED SPINNING, THE CONSUMER GOT OUT OF THE VEHICLE AND IT BURST INTO FLAMES, THE FIRE DEPARTMENT CAME AND THEY SAID FIRE STARTED FROM HEAT OF POWER EQUIPMENT AND THE IGNITION BURNED. THIS HAPPENED ON AUGUST 6, 2005. *AK THE CONSUMER STATED SHE WAS NOT INFORMED ABOUT THE RECALL REGARDING THE WHEELS. THE CONSUMERS DAUGHTER COMPLAINED THAT THE STEERING WHEEL VIBRATED FROM THE TIME THE VEHICLE WAS PURCAHS
I WAS INVOLVED IN A 45MPH HEAD ON COLLISION. THE OTHER CAR WAS A CHEVY COBALT. SHE HAD RUN A STOP SIGN AND HIT US IN THE FRONT. I WAS THE PASSENGER IN THE KIA BOTH ME AND THE DRIVER OF THE KIA WERE FORCED INTO THE WINDSHIELD AND HE HIT HIS OFF THE STEERING WHEEL AS WELL. NEITHER OF THE AIRBAGS IN MY CAR WENT OFF. BUT BOTH THE AIRBAGS IN THE COBALT DID. MY CAR WAS ALSO CALLED A TOTAL WITH DAMAGE DONE TO THE FRONT BUMPER AND FRAMING. TWO MECHANICS THAT LOOKED AT THE CAR COULD NOT BELIEVE THAT THE
9+THIS VEHICLE WAS INVOLVED IN AN ACCIDENT, IN WHICH THE IT WAS IMPACTED ON THE PASSENGER'S SIDE FRONT. UPON IMPACT, REAR DRIVER'S SIDE SEAT BELT DISCONNECTED, AND STROKE THE DRIVER IN THE BACK OF THE HEAD. A CHILD SAFETY SEAT WAS RETRAINED IN THIS SEAT BELT, BUT WASN'T OCCUPIED AT THE TIME OF THE CRASH. PRIOR TO THE CRASH, SEAT BELT WERE CHECKED BY THE POLICE DEPARTMENT, AND THE POLICE INSPECTOR INDICATED THE BELTS WERE FINE. *AK *NM
RENTAL VEHICLE: BUDGET CAR RENTAL, TAMPA, FLORIDA, VEHICLE WAS INVOLVED IN A FRONTAL COLLISION OF 35 MPH, AND NEITHER AIR BAG DEPLOYED. *AK CONSUMER STATES THAT THE FRONT PASSENGER SEAT BELT DID NOT WORK ADEQUATELY, THERE WERE 2 INJURIES IN THE ACCIDENT. *JB *YH
CONSUMER'S VEHICLE WAS INVOLVED IN A HIT AND RUN. CONSUMER LOST CONTROL OF VEHICLE, HIT A GUARDRAIL, AND SLAMMED INTO A HILL. NONE OF THE AIRBAGS DEPLOYED. DRIVER SUSTAINED NECK AND CHEST INJURIES. DRIVER WAS WEARING SEATBELT.*AK
NEITHER AIRBAG DEPLOYED IN MY ACCIDENT. *AK
WHILE DRIVING 40 MPH CONSUMER'S VEHICLE COLLIDED WITH THE VEHICLE IN FRONT. UPON IMPACT, BOTH FRONTAL AIR BAGS DID NOT DEPLOY. DRIVER SUSTAINED MAJOR INJURIES. VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION. *AK
VEHICLE SKIDS REPEATEDLY, DURING NORMAL OPERATION. HANDLES POORLY. AIR BAGS DID NOT DEPLOY AFTER HEAD ON COLLISION. *NLM
TL*THE CONTACT OWNED A 2001 KIA RIO. WHILE PULLING OUT OF THE DRIVE WAY, ANOTHER VEHICLE WAS APPROACHING AT 50 MPH, CRASHED INTO THE DRIVER WHO WAS EJECTED FROM THE VEHICLE, RUN OVER BY THE OTHER VEHICLE AND IS DECEASED. THE DRIVER TRIED TO ENGAGE REVERSE AND THE VEHICLE UNINTENTIONALLY ACCELERATED. THE DRIVER'S SIDE DOOR WAS OPENED AFTER THE VEHICLE WAS STRUCK. THE VEHICLE WAS DESTROYED. A POLICE REPORT AND PICTURES ARE AVAILABLE. THE MILEAGE WAS UNAVAILABLE.
DEALER SAYS CONTAMINATION IN GAS TANK-FUEL COIL,REPLACE FUEL PUMP,CLEAN LINES,ETC..
WHILE DRIVING CONSUMER WAS INVOVLED IN AN ACCIDENT, MOST OF THE DAMAGE WAS FRONT SIDE PASSENGER SIDE. IN RESULT THE VEHICLE WAS TOTALED. AIRBAGS DID NOT DEPLOY. PLEASE PROVIDE ADDITIONAL INFORMATION. TS
DT*: THE CONTACT STATED WHILE DRIVING 40 MPH AND DEPRESSING THE CLUTCH PEDAL, THE GEAR SHIFTER WOULD NOT CHANGE GEARS AND CONTROL OF THE VEHICLE WAS LOST. IT CRASHED INTO A CURB AND THE ENGINE STALLED. THE VEHICLE WAS RESTARTED AND THE ENGINE STALLED AGAIN. THE VEHICLE WAS TOWED TO AN INDEPENDENT REPAIR SHOP WHERE THE CLUTCH PLATE WAS REPLACED AND TO ANOTHER INDEPENDENT REPAIR SHOP, WHO DETERMINED THE CLUTCH ASSEMBLY WAS DETACHED FROM THE FIRE WALL. THERE WERE REPAIRS MADE TO REATTACH THE CL
WHILE DRIVING, THE CONSUMER EXPERIENCED AN ACCIDENT WHERE THE AIR BAGS DEPLOYED. THE DEALER HAS BEEN CONTACTED. MR SCC
AIR BAG WARNING WOULD COME ON SPORADICALLY. OWNER THEN TOOK VEHICLE TO DEALERSHIP. DEALERSHIP REPLACED A SENSOR. VEHICLE WAS INVOLVED IN A FRONTAL COLLISION IN WHICH NEITHER DUAL AIR BAG DEPLOYED. POLICE THAT CAME ON SITE STATED STATED THAT AIR BAGS SHOULD HAVE DEPLOYED DUE TO LOCATION AND EXTENT OF DAMAGE. PLEASE DESCRIBE DETAILS. *AK
Showing the 15 most serious of 227 complaints filed with NHTSA.
