2004 BMW Z4 Service and Repair Manual

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Factory-Grade Data

2004 BMW Z4 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • 3.0i Convertible 2-Door
  • 2.5i Convertible 2-Door

Engines covered

  • 3.0L 2979CC l6 GAS DOHC Naturally Aspirated
  • 2.5L 2494CC 152Cu. In. l6 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2004 BMW Z4 Recalls & Complaints

NHTSA #04V18200012/04/2004Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

ON CERTAIN PASSENGER VEHICLES, UNDER CERTAIN ENVIRONMENTAL CONDITIONS, A VAPOR LOCK IN THE FUEL PUMP COULD OCCUR CAUSING THE ENGINE TO STALL. IF THIS WERE TO HAPPEN, THE ENGINE WOULD NOT BE ABLE TO B

Consequence

IF STALLING WERE TO OCCUR, THE DRIVER WOULD BE UNABLE TO MAINTAIN VEHICLE SPEED OR ACCELERATE, INCRE

Remedy

DEALERS WILL INSTALL A RESISTOR IN THE ELECTRICAL LINE POWERING THE FUEL PUMP IN ORDER TO PREVENT AN

TSB #10249027

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on ho

TSB #10249437

The basic conditions for initializing the power windows are not met.

TSB #10225126

Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.

TSB #10194296

Diagnosis of Compound Brake System Complaints in M Vehicles: 1. Visible cracks are caused by high thermal stresses during rapid heating and cooling of the brake discs. Braking from high speed with cold brake components (less than 212 degree

TSB #10182619

Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This doc

TSB #10175267

Power Reduction FC2A82 Intake VANOS and/or FC2 A87 Exhaust VANOS Camshaft Fault: The "Service Engine Soon" (MIL) lamp is illuminated and engine power reduction is perceived. This situation can occur after driving for some time with the engi

TSB #10162404

"Outside Door Mirror Moves when Locking or Unlocking the Vehicle. The door mirror tilts immediately after unlocking or locking. The mirror position does not correspond to the memory position preset by the customer. Pressing the seat memory

TSB #10151023

Whistling Noise Coming from the Center Vent - A/C is Off . A very high pitched whistling or beeping noise is heard coming from the center vents. The flow of refrigerant through the expansion valve at certain temperature differentials.

Showing the 8 most recent of 42 technical service bulletins on file with NHTSA.

20130810Component: STEERINGCrash reported

THE STEERING IS THE ONLY PROBLEM BUT YOUR WEB SITE INSISTS ON MY SELECTING AT LEAST 3 AFFECTED PARTS. IN ANY CASE, THE STEERING RECENTLY BECAME JERKY AND NOTCHY WHILE DRIVING. AFTER SEVERAL DAYS OF

20130810Component: VEHICLE SPEED CONTROLCrash reported

THE STEERING IS THE ONLY PROBLEM BUT YOUR WEB SITE INSISTS ON MY SELECTING AT LEAST 3 AFFECTED PARTS. IN ANY CASE, THE STEERING RECENTLY BECAME JERKY AND NOTCHY WHILE DRIVING. AFTER SEVERAL DAYS OF

20151212Component: STEERINGFire reported

FOR ABOUT THE LAST FIVE THOUSAND MILES, MY STEERING HAS DEVELOPED THE DANGEROUS STEERING CONDITION( DESCRIBED BY LITERALLY HUNDREDS OF OWNERS IN BLOGS AND VARIOUS POSTINGS-JUST DO A SEARCH FOR "Z4 STE

20111003Component: ELECTRICAL SYSTEMFire reported

WATER GETS INTO THE BATTERY COMPARTMENT THROUGH THE RUBBER GROMMET THAT CARRIES THE MAIN BATTERY CABLE FROM THE TRUNK TO THE FRONT OF THE CAR. THE BATTERY COMPARTMENT IS A WELL THAT ALSO HOUSES THE CA

20250609Component: STEERING

Twice this month, while operating the vehicle, the power steering completely stopped functioning, causing the vehicle to be almost uncontrollable. No prior warning light. When I purchased the vehicle

Showing the 5 most serious of 443 complaints filed with NHTSA.

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