2002 Ford Thunderbird Service and Repair Manual

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Factory-Grade Data

2002 Ford Thunderbird service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • Neiman Marcus Convertible 2-Door
  • Base Convertible 2-Door

Engines covered

  • 3.9L 242Cu. In. V8 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2002 Ford Thunderbird Recalls & Complaints

NHTSA #02V16900014/06/2002Component: SEAT BELTS:FRONT:WEBBING

ON CERTAIN PASSENGER VEHICLES, THE DRIVER'S SIDE SEAT BELT CONTACTED THE SEAT RECLINER DURING A 35 MPH NCAP FULL-FRONTAL BARRIER IMPACT TEST.

Consequence

THE EDGE OF THE RECLINER MECHANISM CAUSED A PARTIAL CUT IN THE LAP PORTION OF THE WEBBING.

Remedy

DEALERS WILL INSTALL AN INSERT BEHIND THE DRIVER SIDE SEAT LOWER TRIM PANEL. OWNER NOTIFIC

NHTSA #06E05600013/06/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE

Consequence

FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION

Remedy

UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST

TSB #10022290

AUTOMATIC TRANSMISSION SOLENOID EMISSIONS WARRANTY EXTENSION. SAMPLE CONSUMER LETTER ATTACHED. *KB

TSB #10017925

WATER/MOISTURE IN COP WELLS - DTC P0301-P0308 - 3.9L ENGINE - VEHICLES BUILT THROUGH 5/1/2004. *TT

TSB #10017917

UNUSUAL ENGINE NOISE OR ENGINE KNOCK CONCERNS DUE TO REGULAR FUEL. *TT

TSB #10014703

MOISTURE IN STORAGE COMPARTMENT. *EH

TSB #10014594

VIBRATION FELT FOR A FEW MILES OF DRIVING AFTER PARKING. *EH

TSB #10014086

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

TSB #10013116

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

TSB #10013089

WATER LEAK DIAGNOSIS - REMOVABLE ROOF AND CONVERTIBLE TOP - SERVICE TIP. *TT

Showing the 8 most recent of 63 technical service bulletins on file with NHTSA.

20190225Component: AIR BAGSCrash reported1 injured

MY DAUGHTER WAS IN A ROLLOVER ACCIDENT ON 09 -06 -2016 IN A 2002 FORD THUNDERBIRD CONVERTIBLE. THE AIR BAG DID NOT SUFFICIENTLY DEPLOY & SHE WAS SEVERELY INJURED AS A RESULT. SHE

20190225Component: STRUCTURE:BODYCrash reported1 injured

MY DAUGHTER WAS IN A ROLLOVER ACCIDENT ON 09 -06 -2016 IN A 2002 FORD THUNDERBIRD CONVERTIBLE. THE AIR BAG DID NOT SUFFICIENTLY DEPLOY & SHE WAS SEVERELY INJURED AS A RESULT. SHE

20100506Component: VEHICLE SPEED CONTROLCrash reported1 injured

TL* THE CONTACT OWNS A 2002 FORD THUNDERBIRD. WHILE TRAVELING AT SPEEDS OF 35 MPH, THE CONTACT APPLIED THE BRAKES BUT THE BRAKES DID NOT ENGAGE. THE CONTACT PROCEEDED TO CRASH INTO

20050715Component: VEHICLE SPEED CONTROL:ACCELERATOR PEDALCrash reported1 injured

THIS COMPLAINT IS REGUARDING A 2002 FORD THUNDERBIRD. I AM THE ORIGIANL OWNER, AND HAVE HAD THE CAR IN A FORD REPAIR SHOP 4 TIMES FOR THE SAME PROBLEM. THE ENGINE THROTTLE STICKS

Showing the 4 most serious of 116 complaints filed with NHTSA.

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