1991 Ford Thunderbird Service and Repair Manual

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Factory-Grade Data

The 1991 Ford Thunderbird service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • V8 Coupe 2-Door
  • LX Coupe 2-Door
  • Super Coupe Coupe 2-Door
  • Base Coupe 2-Door

Engines covered

  • 5.0L 302Cu. In. V8 GAS OHV Naturally Aspirated
  • 3.8L 232Cu. In. V6 GAS OHV Naturally Aspirated
  • 3.8L 232Cu. In. V6 GAS OHV Supercharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Ford Thunderbird Recalls & Complaints

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HE

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAM

TSB #623944

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC

TSB #623988

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC

TSB #618546

SUBJECT REGARDING CLIMATE CONTROL - EATC - BLOWER MOTOR CONTROL SERVICE TIPS. *JB

TSB #616522

SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT

TSB #608431

INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT

TSB #612203

INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS

TSB #6090087

INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT

TSB #6089681

SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT

Showing the 8 most recent of 35 technical service bulletins on file with NHTSA.

19961230Component: AIR BAGS:FRONTALCrash reported1 injured

OWNER STATES THAT VEHICLE WAS INVOLVED IN A FRONTAL IMPACT GOING 60MPH AND THERE WAS NO DEPLOYMENT OF THE DRIVER'S AIRBAG. *AK

19951130Component: VEHICLE SPEED CONTROLCrash reported1 injured

ENGINE SURGED, CAUSING ACCIDENT. *DSH

19950801Component: POWER TRAIN:AUTOMATIC TRANSMISSIONCrash reported1 injured

TRANSMISSION FAILED, VEHICLE LOST CONTROL, RESULTING IN AN ACCIDENT/INJURY. *AK

19950615Component: VEHICLE SPEED CONTROLCrash reported1 injured

SUDDEN ACCELERATION, CAUSED LOSS OF CONTROL/ACCIDENT/INJURY. *SKD

Showing the 4 most serious of 130 complaints filed with NHTSA.

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