1999 Dodge Ram 2500 Service and Repair Manual

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Factory-Grade Data

1999 Dodge Ram 2500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Extended Cab Pickup 2-Door
  • Base Standard Cab Pickup 2-Door
  • Base Extended Cab Pickup 4-Door
  • Custom Standard Cab Pickup 2-Door
  • Base Cab & Chassis 2-Door
  • SLT Standard Cab Pickup 2-Door

Engines covered

  • 5.9L 360Cu. In. V8 GAS OHV Naturally Aspirated
  • 8.0L 7990CC 488Cu. In. V10 GAS OHV Naturally Aspirated
  • 5.9L 359Cu. In. l6 DIESEL OHV Turbocharged
  • 5.2L 5211CC 318Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1999 Dodge Ram 2500 Recalls & Complaints

NHTSA #06E02400015/03/2006Component: ENGINE AND ENGINE COOLING

CERTAIN REPLACEMENT K&N FUEL PERFORMANCE KITS, P/NOS. 57-1509, 57-1511, 57-1511-1, 57-1517, 57-1517-1, 57-1527, AND 57-1530. ALSO, A SMALL PERCENTAGE OF THESE KITS WERE SOLD UNDER THE MOPAR PERFORMAN

Consequence

A JAMMED OPEN THROTTLE COULD CAUSE UNINTENDED ACCELERATION OF THE VEHICLE, POSSIBLY RESULTING IN A C

Remedy

K&N WILL PROVIDE OWNERS WITH A FREE REPAIR KIT ALONG WITH REPAIR INSTRUCTIONS. THE RECALL BEGAN ON

TSB #10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10191455

Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only.

TSB #10191460

Valve Body. These may cause over drive cycling.

TSB #10175735

Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are neces

TSB #10224768

Connecting to the DRB III Emulator for Cummins Engines

TSB #10223854

Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean

TSB #10220099

Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.

Showing the 8 most recent of 18 technical service bulletins on file with NHTSA.

20081007Component: AIR BAGSCrash reported2 injured

SUBJECT VEHICLE HIT BLACK ICE AND SPUN OUT OF CONTROL INTO A LIGHT POLE STRIKING THE LEFT FRONT OF THE VEHICLE. SERIOUS INJURIES, DO TO AIRBAG FAILURE TO DEPLOY. *TR

20081007Component: AIR BAGS:FRONTALCrash reported2 injured

SUBJECT VEHICLE HIT BLACK ICE AND SPUN OUT OF CONTROL INTO A LIGHT POLE STRIKING THE LEFT FRONT OF THE VEHICLE. SERIOUS INJURIES, DO TO AIRBAG FAILURE TO DEPLOY. *TR

20070526Component: FUEL SYSTEM, DIESELCrash reported2 injured

FUEL INJECTOR PUMP STOPPED WORKING AND FROM ALL OF INFORMATION I FOUND IT SEEMED TO ME IT SHOULD HAVE BEEN A RECALL. WE HAD A ACCIDENT IN 2005 FROM THE STALLING OF THE PUMP, AND WAS TOLD BY THE BOD

20010302Component: AIR BAGS:FRONTALCrash reported2 injured

WHILE TRAVELING 15-20 MPH AND AS A RESULT OF AN ACCIDENT AIR BAGS DID NOT DEPLOY AT ANY TIME, CAUSING INJURY TO PASSENGER. *AK BECAUSE OF THE ACCIDENT, THE HOOD, BUMPER, FRONT FENDER, RADIATOR, FAN

20070828Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, ACrash reported1 injured

TL*THE CONTACT OWNS A 1999 DODGE RAM 2500. WHILE DECELERATING TO APPROXIMATELY 10 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL AND IT EXTENDED TO THE FLOOR. THE BRAKE FAILURE LED HER TO CAUSE A THREE

Showing the 5 most serious of 422 complaints filed with NHTSA.

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