1994 Dodge Ram 2500 Service and Repair Manual

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Factory-Grade Data

1994 Dodge Ram 2500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Standard Cab Pickup 2-Door
  • Base Cab & Chassis 2-Door

Engines covered

  • 5.9L 360Cu. In. V8 GAS OHV Naturally Aspirated
  • 8.0L 7990CC 488Cu. In. V10 GAS OHV Naturally Aspirated
  • 5.2L 5211CC 318Cu. In. V8 GAS OHV Naturally Aspirated
  • 5.9L 359Cu. In. l6 DIESEL OHV Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1994 Dodge Ram 2500 Recalls & Complaints

NHTSA #06E02400015/03/2006Component: ENGINE AND ENGINE COOLING

CERTAIN REPLACEMENT K&N FUEL PERFORMANCE KITS, P/NOS. 57-1509, 57-1511, 57-1511-1, 57-1517, 57-1517-1, 57-1527, AND 57-1530. ALSO, A SMALL PERCENTAGE OF THESE KITS WERE SOLD UNDER THE MOPAR PERFORMAN

Consequence

A JAMMED OPEN THROTTLE COULD CAUSE UNINTENDED ACCELERATION OF THE VEHICLE, POSSIBLY RESULTING IN A C

Remedy

K&N WILL PROVIDE OWNERS WITH A FREE REPAIR KIT ALONG WITH REPAIR INSTRUCTIONS. THE RECALL BEGAN ON

TSB #10191460

Valve Body. These may cause over drive cycling.

TSB #10148823

This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly may

TSB #10148822

This SKU is an Automatic Transmission Oil Cooler Line. The Customer communication requested return of unsold inventory to inspect for improperly crimped hose fittings. Improperly crimped hose fittings could cause a potential fluid leak at t

TSB #10139596

Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacement pl

TSB #10139009

68069384A$, R8069384A$, 68086182A$, R8027067A$, RL002012A$ - Gasket, Cylinder Head Cover Before replacing injectors for Diagnostic Trouble Codes P0201, P0202, P0203, P0204, P0205, and/or P0206, please make sure that the wiring loom and/or c

TSB #618392

SOME CUSTOMERS MAY EXPERIENCE A SITUATION IN WHICH THE REAR OF THE VEHICLE SITS TOO HIGH TO ATTACH THEIR FIFTH WHEEL OR GOOSE NECK TRAILER TO THE TRAILER HITCH TURNABLE. *JB

20081204Component: SUSPENSION:FRONTCrash reported2 injured

DODGE DEATH WOBBLE PICKUP. *TR

19970326Component: EXTERIOR LIGHTING:HEADLIGHTSCrash reported2 injured

WAS DRIVING ON A HIGHWAY DURING INCLEMENT CONDITIONS CONSISTING OF LIGHT TO MODERATE RAINFALL/TOTAL DARKNESS AND FOGGY, VEHICLE'S LIGHTS WERE ON LOW BEAM. THE HEADLIGHTS SUDDENLY WENT OUT, VEHICLE WEN

19970326Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISCCrash reported2 injured

WAS DRIVING ON A HIGHWAY DURING INCLEMENT CONDITIONS CONSISTING OF LIGHT TO MODERATE RAINFALL/TOTAL DARKNESS AND FOGGY, VEHICLE'S LIGHTS WERE ON LOW BEAM. THE HEADLIGHTS SUDDENLY WENT OUT, VEHICLE WEN

19950222Component: AIR BAGSCrash reported1 injured

IN A HEAD ON COLLISION AT 55-60MPH BOTH AIR BAGS DEPLOYED. "DUP: SEE 960391". TT

20030718Component: STEERINGCrash reported

THE CONSUMER STATED WHEN THE VEHICLE HIT THE CURVE AT 30 MPH HE LOSS STEERING CONTROL, WHICH CAUSED A DISTRACTION TO THE CONSUMER. DEALER NOTIFIED. *AK THE STEERING SHAFT AND THE DRAG LINK WERE RE

Showing the 5 most serious of 210 complaints filed with NHTSA.

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