1996 Chevrolet K3500 Service and Repair Manual

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Factory-Grade Data

1996 Chevrolet K3500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Silverado Cab & Chassis 4-Door
  • Cheyenne Standard Cab Pickup 2-Door
  • Cheyenne Cab & Chassis 2-Door
  • Base Standard Cab Pickup 2-Door
  • Silverado Standard Cab Pickup 2-Door
  • Base Crew Cab Pickup 4-Door
  • Base Cab & Chassis 4-Door
  • Base Cab & Chassis 2-Door
  • Cheyenne Extended Cab Pickup 2-Door
  • Base Extended Cab Pickup 2-Door
  • Cheyenne Cab & Chassis 4-Door
  • Cheyenne Crew Cab Pickup 4-Door
  • Silverado Crew Cab Pickup 4-Door
  • Silverado Cab & Chassis 2-Door
  • Silverado Extended Cab Pickup 2-Door

Engines covered

  • 6.5L 395Cu. In. V8 DIESEL OHV Turbocharged
  • 7.4L 454Cu. In. V8 GAS OHV Naturally Aspirated
  • 5.7L 350Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1996 Chevrolet K3500 Recalls & Complaints

NHTSA #06E04300019/05/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FU

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGA

TSB #10232287

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

TSB #10246631

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

TSB #627790

INFORMATION REGARDING FUEL TRANSFER PUMP INOPERATIVE. *YH

20070417Component: TRAILER HITCHESCrash reported

TL*- THE CONTACT OWNS A 1996 CHEVROLET K3500 WITH A CURRENT MILEAGE OF 92,000 MILES. THE CONTACT INSTALLED A TRAILER HITCH ON THE VEHICLE AND WAS DRIVING AT ABOUT 25 MPH WHEN THE

19980304Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED2 injured

ANTI LOCK BRAKES FAILED CAUSING A COLLISION.

20190814Component: FUEL/PROPULSION SYSTEM

TL* THE CONTACT OWNS A 2015 (NA) CHEVROLET K3500. THE CONTACT STATED THAT FUEL WAS LEAKING FROM THE FRONT TANK CHASSIS. ADDITIONALLY, THE VEHICLE WAS DIFFICULT TO START AND THE CHE

20190814Component: ENGINE

TL* THE CONTACT OWNS A 2015 (NA) CHEVROLET K3500. THE CONTACT STATED THAT FUEL WAS LEAKING FROM THE FRONT TANK CHASSIS. ADDITIONALLY, THE VEHICLE WAS DIFFICULT TO START AND THE CHE

Showing the 4 most serious of 17 complaints filed with NHTSA.

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