2020 Ford Fusion Service and Repair Manual

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Factory-Grade Data

The 2020 Ford Fusion service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • SE Hybrid Sedan 4-Door
  • Energi SEL Sedan 4-Door
  • SEL Sedan 4-Door
  • Titanium Sedan 4-Door
  • SEL Hybrid Sedan 4-Door
  • Titanium Hybrid Sedan 4-Door
  • SE Sedan 4-Door
  • Energi Titanium Sedan 4-Door
  • S Sedan 4-Door

Engines covered

  • 2.0L 1999CC 122Cu. In. l4 FULL HYBRID EV-GAS (FHEV) DOHC Naturally Aspirated
  • 2.0L 1999CC 122Cu. In. l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Naturally Aspirated
  • 1.5L 1499CC 91Cu. In. l4 GAS DOHC Turbocharged
  • 2.0L 1999CC 122Cu. In. l4 GAS DOHC Turbocharged
  • 2.5L 2488CC 152Cu. In. l4 GAS DOHC Naturally Aspirated
  • 2.5L 2488CC 152Cu. In. l4 FLEX DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2020 Ford Fusion Recalls & Complaints

NHTSA #23V44000013/09/2023Component: ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM

Ford Motor Company (Ford) is recalling certain 2019-2020 Fusion PHEV vehicles. The battery energy control module (BECM) may become damaged due to excessive voltage and current flo

Consequence

A damaged BECM can result in a loss of drive power or fire, increasing the risk of a crash

Remedy

Owners are advised not to charge their vehicles until the remedy is completed. Dealers wi

NHTSA #25V68500010/10/2025Component: EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER

Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, B

Consequence

An electrical short circuit can increase the risk of a fire.

Remedy

Owners are advised not to plug in their block heater until the vehicle is remedied. Dealer

TSB #11031792

Harvest Program 25H05 Supplement #1 Certain 2011-2021 Model Year Vehicles Software Verification Harvest Program

TSB #11029595

Some 2019-2024 Ford and Lincoln vehicles equipped with SYNC3 may experience various connectivity concerns with The Ford App Lincoln App including but not limited to: missing activation prompt pop-upon the vehicle's center display screen whe

TSB #11029052

Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the access

TSB #11026013

This is a proactive investigation program by Ford Motor Company to inspect a limited number of affected vehicles that are customer-owned. Ford is voluntarily conducting this program to evaluate the software currently installed on one or mor

TSB #11025611

Some 2015-2021 Ford and Lincoln vehicles may exhibit an illuminated MIL with diagnostic trouble codes (DTCs) P0011, P0012, P0014, P0015, P0016, P0017, P0018, P0019, P0021, P0022, P0024 and/or P0025. Pinpoint test HK in the Powertrain Contro

TSB #11021803

Various 2019-2024 Ford and Lincoln vehicles equipped with SYNC 3 may experience a partially or fully black center display screen at start-up using Apple CarPlay or Android Auto. This does not affect rear camera operation. This may be due to

TSB #11019259

CERTAIN 2018-2024 MODEL YEAR VARIOUS VEHICLES UPDATE SYNC SOFTWARE

TSB #11012217

Certain 2018 - 2024 Model Year Various Vehicles Update SYNC Software

Showing the 8 most recent of 93 technical service bulletins on file with NHTSA.

20251017Component: AIR BAGSCrash reported1 injured

The contact owned a 2020 Ford Fusion. The contact stated that while driving at 70 MPH, the contact briefly lost control of the vehicle. As a result, he collided with the center gua

20231013Component: AIR BAGSCrash reported1 injured

As I was crossing an intersection, a vehicle ran through a red light and hit the front of my vehicle. There was significant damage to the whole front end and my vehicle was shifted

20220131Component: AIR BAGSCrash reported1 injured

The contact owns a 2020 Ford Fusion. The contact stated that after stopping to make a left turn; while in the middle of completing the turn, another vehicle approaching from the re

20210305Component: UNKNOWN OR OTHERCrash reported1 injured

TL* THE CONTACT RENTED A 2020 FORD FUSION FROM HERTZ CAR RENTAL. THE CONTACT STATED WHILE DRIVING 25 MPH ON A INCLINE HILL, A STRANGE SOUND OCCURRED AND THE VEHICLE STARTED TO SLO

Showing the 4 most serious of 254 complaints filed with NHTSA.

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