2016 Ford Fusion Service and Repair Manual

4.7 · Trusted by 14,000+ mechanics & DIYers
Regular price $49.99 USD
  • Lightning-Fast Downloads
    Optimized files — even slow connections handle it
  • Instant Search & Navigation
    Jump to any procedure or spec with one click
  • Print One or All Pages
    Bring only the pages you need to the shop
  • Covers Every System & Component
    Every procedure for the 2016 Ford Fusion
Sample Preview

Unlock the Full Manual

Complete repair procedures
Wiring diagrams & schematics
Torque specifications
Full search & bookmarks
$49.99
Buy 2+ Manuals, Save 20% Discount applied automatically at checkout
20% OFF
Secure Checkout
No Subscriptions
Factory-Grade Data

The 2016 Ford Fusion service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • SE Hybrid Sedan 4-Door
  • Titanium Sedan 4-Door
  • Titanium Hybrid Sedan 4-Door
  • SE Sedan 4-Door
  • Energi SE Sedan 4-Door
  • Energi Titanium Sedan 4-Door
  • S Sedan 4-Door
  • S Hybrid Sedan 4-Door

Engines covered

  • 2.0L 1999CC 122Cu. In. l4 FULL HYBRID EV-GAS (FHEV) DOHC Naturally Aspirated
  • 2.0L 1999CC 122Cu. In. l4 GAS DOHC Turbocharged
  • 2.5L 2488CC 152Cu. In. l4 GAS DOHC Naturally Aspirated
  • 1.5L 1499CC 91Cu. In. l4 GAS DOHC Turbocharged
  • 2.0L 1999CC 122Cu. In. l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

Payment & Security

Payment methods

  • American Express
  • Apple Pay
  • Bancontact
  • Google Pay
  • Maestro
  • Mastercard
  • PayPal
  • Union Pay
  • Visa

Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.

Vehicle Safety Data

2016 Ford Fusion Recalls & Complaints

NHTSA #19V63200029/08/2019Component: STEERING:ELECTRIC POWER ASSIST SYSTEM

Ford Motor Company (Ford) is recalling certain 2013-2016 Ford Fusion and Lincoln MKZ, 2015-2016 Ford Edge, and 2016 Lincoln MKX vehicles originally sold, or currently registered in

Consequence

If the bolts corrode, the steering gear motor may detach from the gear housing resulting i

Remedy

Ford will notify owners, and dealers will replace the steering gear motor bolts and apply

NHTSA #16V25000027/04/2016Component: SEAT BELTS:FRONT:ANCHORAGE

Ford Motor Company (Ford) is recalling certain model year 2016 Ford Fusion vehicles manufactured from March 10, 2016, through March 16, 2016. The front driver seat track assembly'

Consequence

An improperly welded driver seat riser may fail to adequately restrain the driver during c

Remedy

Ford quarantined the affected vehicles at dealerships prior to their sale. Dealers will r

NHTSA #20V17700023/03/2020Component: LATCHES/LOCKS/LINKAGES:DOORS:LATCH

Ford Motor Company (Ford) is recalling certain 2014-2015 Fiesta, 2014-2016 Fusion and Lincoln MKZ vehicles sold, or ever registered in Alabama, Arkansas, Arizona, California, Flori

Consequence

A door that is not securely latched could open while the vehicle is in motion, increasing

Remedy

Ford will notify owners, and Ford or Lincoln dealers will replace the side door latches, f

NHTSA #23V77500017/11/2023Component: LATCHES/LOCKS/LINKAGES:DOORS:LATCH

Ford Motor Company (Ford) is recalling certain 2015 Fiesta, 2016 Fusion, and 2016 Lincoln MKZ vehicles sold, or ever registered in Alabama, Arkansas, Arizona, California, Florida,

Consequence

Vehicle doors opening unexpectedly while driving can increase the risk of a crash or injur

Remedy

Dealers will inspect the door latch date codes and if necessary, replace all four side doo

NHTSA #25V69500013/10/2025Component: BACK OVER PREVENTION: SENSING SYSTEM: CAMERA

Ford Motor Company (Ford) is recalling certain 2015-2019 Flex, 2015 Explorer, Lincoln MKT, Lincoln MKZ, 2015-2016 C-Max, Escape, Taurus, 2016 Fusion, 2018-2019 Taurus, 2019 Lincol

Consequence

A rearview camera that fails to properly display an image can reduce the driver’s view beh

Remedy

Dealers will inspect and replace the rearview camera as necessary, free of charge. Owner n

NHTSA #19V36200013/05/2019Component: POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:FLOOR SHIFT

Ford Motor Company (Ford) is recalling certain 2013-2016 Fusion vehicles equipped with 2.5 liter engines. The bushing that attaches the transmission shifter cable to the transmiss

Consequence

If the vehicle is exited without the transmission being in Park and without the parking br

Remedy

Ford will notify owners, and dealers will replace the shifter cable bushing, free of charg

NHTSA #22V41300010/06/2022Component: POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL)

Ford Motor Company (Ford) is recalling certain 2013-2019 Escape, 2013-2018 C-Max, 2013-2016 Fusion, 2013-2021 Transit Connect, and 2015-2018 Edge vehicles. The bushing that attac

Consequence

A damaged or missing bushing may prevent the vehicle from shifting into the intended gear,

Remedy

Dealers will replace the under hood shift bushing and add a protective cap over the shift

NHTSA #23V16200010/03/2023Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, A

Ford Motor Company (Ford) is recalling certain 2013-2018 Fusion and Lincoln MKZ vehicles. The front brake hoses may rupture and leak brake fluid.

Consequence

A brake fluid leak will increase brake pedal travel and extend the distance needed to stop

Remedy

Dealers will replace the front brake hoses, free of charge. Owner notification letters we

NHTSA #16V87500005/12/2016Component: SEAT BELTS:FRONT

Ford Motor Company (Ford) is recalling certain model year 2013-2016 Ford Fusion vehicles manufactured November 2, 2012, to July 31, 2014, and 2013-2015 Lincoln MKZ vehicles manufac

Consequence

If the driver or front passenger seatbelt cables cannot properly restrain the front seat o

Remedy

Ford will notify owners, and dealers will apply a protective coating to the seat belt cabl

NHTSA #15V61800001/10/2015Component: FUEL SYSTEM, GASOLINE:STORAGE

Ford Motor Company (Ford) is recalling certain model year 2016 Ford Fusion vehicles manufactured September 3, 2015, to September 13, 2015, and 2016 Lincoln MKZ vehicles manufacture

Consequence

A fuel tank that cracks may leak fuel, increasing the risk of a fire.

Remedy

Ford will notify owners, and dealers will replace the fuel tank, free of charge. The reca

TSB #11029721

Certain 2013-2014 Model Year Escape and 2013-2016 Fusion Vehicles Equipped with a 6F35 Transmission Shift Cable Bushing Inspection and Protective Service Cap Installation

TSB #11029052

Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the access

TSB #11025611

Some 2015-2021 Ford and Lincoln vehicles may exhibit an illuminated MIL with diagnostic trouble codes (DTCs) P0011, P0012, P0014, P0015, P0016, P0017, P0018, P0019, P0021, P0022, P0024 and/or P0025. Pinpoint test HK in the Powertrain Contro

TSB #11024707

The affected vehicles have an emissions control system that may not control tailpipe emissions effectively over time.

TSB #11008948

While performing a transmission repair on some 2012-2024 Ford and Lincoln vehicles, a transmission seal kit may be on backorder due to supply chain interruptions. While performing a transmission repair on some 2012-2024 Ford and Lincoln veh

TSB #11006953

Certain 2014-2015 Model Year Fiesta, 2014-2016 Model Year Fusion, MKZ and 2014-2016 Model Year Transit Connect Vehicles Not Covered in Safety Recall: 20S15 or 23S36 Door Latch Replacement and Inspection

TSB #10254138

All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should be handed to the vehicles owner during ini

TSB #10251952

For 2015-2024 Ford and Lincoln vehicles equipped with turbocharged engines and customer concern of an engine oil leak, refer to Workshop Manual (WSM), Section 303-00 for oil leak inspection and testing methods. Ford has evaluated turbocharg

Showing the 8 most recent of 152 technical service bulletins on file with NHTSA.

20251114Component: SEATSCrash reported2 injured

On 11/6/2025 we were rear ended at a dead stop. The posted speed limit was 35mph. The Other driver that hit us did not see us or attempt to stop, this vehicle was a hummer. The car

20230104Component: AIR BAGSCrash reported2 injured

Air bags failed to deploy during a roll over accident. Vehicle is in the possession on State Farm insurance.

20190416Component: AIR BAGSCrash reported2 injured

TL* THE CONTACT LEASED A 2016 FORD FUSION. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SWERVED INDEPENDENTLY, ROLLED OVER TWICE, AND LANDED IN A WET FIELD. THE CONTACT WAS UNSURE IF

20190129Component: SERVICE BRAKESCrash reported2 injured

WHEN I FIRST RECEIVED MY CAR, A FEW WEEKS LATER I TRIED TO STOP MY CAR AT A UPCOMING TRAFFIC LIGHT AND IT FAILED TO STOP WHICH CAUSED A 3 CAR COLLISION. I TOOK IT TO FORD AND HAD I

Showing the 4 most serious of 2013 complaints filed with NHTSA.

All Model Years

Other Years of the Ford Fusion

Need a manual for a different year? Browse every Ford Fusion we cover.

Explore More

More Ford Models

Browse service and repair manuals for other Ford models in our catalog.