2016 Volkswagen Touareg Service and Repair Manual

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Factory-Grade Data

2016 Volkswagen Touareg service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • V6 Executive Sport Utility 4-Door
  • TDI Sport Sport Utility 4-Door
  • TDI Executive Sport Utility 4-Door
  • R-Line Sport Utility 4-Door
  • TDI Lux Sport Utility 4-Door
  • Highline Sport Utility 4-Door
  • V6 Sport Sport Utility 4-Door
  • Execline Sport Utility 4-Door
  • Base Sport Utility 4-Door
  • Comfortline Sport Utility 4-Door
  • V6 Lux Sport Utility 4-Door
  • Sportline Sport Utility 4-Door

Engines covered

  • 3.6L 3597CC 219Cu. In. V6 GAS DOHC Naturally Aspirated
  • 3.0L 2967CC 181Cu. In. V6 DIESEL DOHC Turbocharged
  • 4.2L 4163CC V8 GAS DOHC Naturally Aspirated
  • 3.0L 2995CC V6 FULL HYBRID EV-GAS (FHEV) DOHC Supercharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2016 Volkswagen Touareg Recalls & Complaints

NHTSA #16V24300026/04/2016Component: TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain model year 2016 Toureg vehicles manufactured July 7, 2015 to March 3, 2016. In the affected vehicles, the Tire Pressure Monitoring S

Consequence

If the vehicle is driven on underinflated tires, the tires may fail suddenly, increasing the risk of

Remedy

Volkswagen has notified owners, and dealers will correct the TPMS settings and replace the safety ce

NHTSA #16V17000024/03/2016Component: SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain model year 2011-2016 Touareg vehicles. The brake pedal pivot pin may be missing a securing clip, allowing the pivot pin to move and

Consequence

If the brake pedal dislodges, the driver may not be able to apply the brakes, increasing the risk of

Remedy

Volkswagen will notify owners, and dealers will inspect the brake pedal assembly to verify the prese

TSB #11030847

This is a notice for software changes with the ODIS diagnostic program to correct the communication during vehicle programming function: A software fix is needed to correct the error message ERP0204E could occur during perform initial opera

TSB #11030841

Safety Related Inquiry and Reporting

TSB #11030838

Damage Inspection of Park assist sensors

TSB #11030829

This is a notice for software changes with the ODIS diagnostic program to correct the communication during vehicle programming function: A software fix is needed to correct multiple test plans: All basic settings test for the following comp

TSB #11030828

Paint color and/or finish of the engine compartment may not match the exterior paint color

TSB #11030826

The National Highway Traffic Safety Administration (NHTSA) has issued an urgent warning regarding counterfeit replacement airbag inflators that are being installed in used vehicles.

TSB #11028490

This is a notice for software changes with the ODIS diagnostic program to correct the communication during vehicle programming function: A software fix is needed to correct a test that is not reading any information from the battery data mo

TSB #11027254

Diagnosis for Excessive Current Draw.

Showing the 8 most recent of 591 technical service bulletins on file with NHTSA.

20210216Component: STRUCTURE:BODY3 injured

DRIVING ON THE HIGHWAY AS A COLD FRONT APPROACHED, OUTSIDE TEMPERATURE DROPPED TO 17 DEGREES. ALL OF A SUDDEN WE HEARD A LOUD SOUND, LIKE A GUNSHOT AND IMMEDIATELY GLASS FELL ON OUR HEADS. THE SUNROOF

20251113Component: SERVICE BRAKES

The car will stop (while driving) for no apparent reason. “Phantom Braking”. This is without any known objects/people approaching our vehicle. It’s a part of the electronic automatic braking

20251113Component: FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

The car will stop (while driving) for no apparent reason. “Phantom Braking”. This is without any known objects/people approaching our vehicle. It’s a part of the electronic automatic braking

20251113Component: ELECTRICAL SYSTEM

The car will stop (while driving) for no apparent reason. “Phantom Braking”. This is without any known objects/people approaching our vehicle. It’s a part of the electronic automatic braking

20250816Component: UNKNOWN OR OTHER

My lane assist camera is not functioning and Volkswagen is telling me the part is now obsolete and can't be repaired. It is part #7p6907217bxz1y. I took it to Pompano Volkswagen on 4/4/24 and have bee

Showing the 5 most serious of 67 complaints filed with NHTSA.

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