2016 Fiat 500 Service and Repair Manual

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Factory-Grade Data

2016 Fiat 500 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • Lounge Hatchback 2-Door
  • c Lounge Convertible 2-Door
  • Lounge Convertible 2-Door
  • c Pop Convertible 2-Door
  • E Hatchback 2-Door
  • Abarth Cabrio Convertible 2-Door
  • Easy Hatchback 2-Door
  • Abarth Hatchback 2-Door
  • Sporting Hatchback 2-Door
  • c Easy Convertible 2-Door
  • Pop Hatchback 2-Door
  • Turbo Hatchback 2-Door
  • Abarth Convertible 2-Door
  • Sport Hatchback 2-Door

Engines covered

  • 1.4L 1368CC 83Cu. In. l4 GAS SOHC Naturally Aspirated
  • BATTERY EV (EV/BEV)
  • 1.4L 1368CC 83Cu. In. l4 GAS SOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2016 Fiat 500 Recalls & Complaints

NHTSA #16V30200016/05/2016Component: POWER TRAIN:MANUAL TRANSMISSION

Chrysler (FCA US LLC) is recalling certain model year 2012-2016 Fiat 500 vehicles manufactured June 21, 2010, through January 12, 2016, equipped with a manual transmission. The clutch diaphragm sprin

Consequence

If the clutch diaphragm spring fails, the driver may not be able to shift gears or the vehicle may l

Remedy

The remedy for this recall will include the installation of a clutch pedal limiter and a clutch peda

NHTSA #16V66700015/09/2016Component: EQUIPMENT:OTHER:LABELS

Chrysler (FCA US LLC) is recalling certain model year 2016 Fiat 500 vehicles manufactured June 11, 2015, to July 27, 2016. The tire placard on the affected vehicles lists a tire inflation pressure fo

Consequence

If the spare tire is used while overinflated, the tire may suddenly fail, increasing the risk of a c

Remedy

Fiat will notify owners, and dealers will add an overlay on the tire placard to the correct tire inf

NHTSA #19E04400003/07/2019Component: POWER TRAIN:MANUAL TRANSMISSION:FLOOR SHIFT ASSEMBLY

DLT, LLC. is recalling certain CravenSpeed Fiat Short Shifter shafts sold for use in 2011-2019 Fiat 500 vehicles. The Shifter Shaft may have been improperly manufactured with a through hole for the s

Consequence

If the shifter breaks while the vehicle is in motion, it can increase the risk of a crash.

Remedy

DLT has notified owners, and will provide a complete replacement shifter assembly with an updated sh

TSB #11024312

High Voltage Air Conditioning Refrigerant Dye

TSB #11022012

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates.

TSB #11022011

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates.

TSB #11022003

Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates

TSB #11020767

Verify Reman part number availability. Order the "R" part number for all orders:

TSB #11005320

"Aluminum Body Panel Corrosion Repair Aluminum corrosion or bubbling along the leading edge of hood, hinges or other exterior surface areas of the hinges, doors, fenders, swing gates or liftgates. NOTE: Verify current warranty policy to det

TSB #10251783

Start Stop Charging Warning Lamp Illuminated On, Intelligent Battery Sensor (IBS) State of Charge (SOC) Inaccurate, Battery Charging Message, Presence of IBS related Diagnostic Trouble Codes (DTCs), or Battery Warning Lamp On

TSB #10248509

Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing t

Showing the 8 most recent of 164 technical service bulletins on file with NHTSA.

20200331Component: AIR BAGSCrash reported1 injured

MY VEHICLE WAS T-BONED ON MY DRIVERSIDE DOOR. THE VEHICLE THAT HIT ME WAS GOING 50MPH ACCORDING TO THE POLICE REPORT. I WAS CROSSING THE STREET AT ABOUT 10-15MPH. NOT A SINGLE AIRBAG ENGAGED, SIDE C

20200331Component: STRUCTURE:BODYCrash reported1 injured

MY VEHICLE WAS T-BONED ON MY DRIVERSIDE DOOR. THE VEHICLE THAT HIT ME WAS GOING 50MPH ACCORDING TO THE POLICE REPORT. I WAS CROSSING THE STREET AT ABOUT 10-15MPH. NOT A SINGLE AIRBAG ENGAGED, SIDE C

20200331Component: UNKNOWN OR OTHERCrash reported1 injured

MY VEHICLE WAS T-BONED ON MY DRIVERSIDE DOOR. THE VEHICLE THAT HIT ME WAS GOING 50MPH ACCORDING TO THE POLICE REPORT. I WAS CROSSING THE STREET AT ABOUT 10-15MPH. NOT A SINGLE AIRBAG ENGAGED, SIDE C

20190927Component: POWER TRAIN:CLUTCH ASSEMBLYCrash reported1 injured

TL* THE CONTACT OWNS A 2016 FIAT 500. WHILE DRIVING 45 MPH, THE MANUAL CLUTCH FAILED AND PREVENTED THE CONTACT FROM CHANGING GEARS. AS A RESULT, THE CONTACT DROVE INTO A CEMENT BARRIER TO AVOID TRAFFI

20190927Component: AIR BAGSCrash reported1 injured

TL* THE CONTACT OWNS A 2016 FIAT 500. WHILE DRIVING 45 MPH, THE MANUAL CLUTCH FAILED AND PREVENTED THE CONTACT FROM CHANGING GEARS. AS A RESULT, THE CONTACT DROVE INTO A CEMENT BARRIER TO AVOID TRAFFI

Showing the 5 most serious of 27 complaints filed with NHTSA.

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