2009 Volvo VNL Service and Repair Manual

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Covers all 2009 VNL trims — Base Straight Truck - Long Conventional, Base Tractor Truck - Long Conventional ·
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2009 Volvo VNL service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Straight Truck - Long Conventional
  • Base Tractor Truck - Long Conventional

Engines covered

  • 12.1L 740Cu. In. 6 DIESEL
  • 16.1L 984Cu. In. l6 DIESEL Turbocharged
  • 14.9L 912Cu. In. l6 DIESEL Turbocharged
  • 12.8L 780Cu. In. 6 DIESEL
  • 10.8L 661Cu. In. l6 DIESEL Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #09V03000027/01/2009Component: SERVICE BRAKES, AIR

VOLVO TRUCKS IS RECALLING 366 MY 2006-2009 VNL TRUCKS EQUIPPED WITH SUPER SINGLE TIRES, BENDIX BRAKE CAM TUBES, AND VOLVO AIR SUSPENSION. THE VIBRATION FREQUENCY FROM THE SUSPENSION WITH SUPER SINGLE

Consequence

IF LEFT UNTREATED, THE CRACK CAN PROPAGATE AND CAUSE FAILURE OF THE BRAKE CAM TUBE SUPPORT BRACKET(S

Remedy

DEALERS WILL ADD A SUPPORT BRACKET TO THE BRAKE CAM TUBE. THE RECALL BEGAN ON JUNE 30, 2009. OWNER

NHTSA #13V26800026/06/2013Component: POWER TRAIN:CLUTCH ASSEMBLY

Volvo Trucks North America (Volvo) is recalling certain model year 2007-2014 VAH, VHD, VNL, VNM, and VT models. The affected vehicles were built without a redundant clutch disengagement switch. Witho

Consequence

Without a signal to disengage the clutch when the brakes are applied, the distance required to stop

Remedy

Volvo Trucks will notify owners and dealers will inspect and repair the vehicles if necessary. The

NHTSA #10V49200012/10/2010Component: EQUIPMENT:OTHER:LABELS

VOLVO IS RECALLING CERTAIN MODEL YEAR 2008-2011 VHD, VNL, VNM, AS WELL AS 2008-2010 VT VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF PART 567, "CERTIFICATION." THE TIRE DESCRIPTION MAY BE IN

Consequence

THE MISINFORMATION ON THESE LABELS COULD LEAD TO A VEHICLE OVERLOADING THAT CAN INCREASE RISK OF A C

Remedy

DEALERS WILL INSPECT AND REPLACE THE LABELS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 25,

NHTSA #10V35900003/08/2010Component: VISIBILITY:GLASS, SIDE/REAR

VOLVO TRUCKS IS RECALLING CERTAIN MODEL YEAR 2009-2010 VNL, VT, AND 780 TRUCKS MANUFACTURED FROM MARCH 1, 2008 THROUGH FEBRUARY 6, 2009. THE BOTTOM TRACK THAT ATTACHES TO THE ARMS USED TO OPEN AND C

Consequence

THE UPPER WINDOW HINGES MAY FAIL AND ALLOW THE GLASS TO FALL OUT OF THE WINDOW FRAME CREATING A ROAD

Remedy

DEALERS WILL INSPECT AND REPAIR AS REQUIRED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 1,

TSB #10251319

CBR - Automated Manual Transmission ( AMT ) Flywheel Pilot Bearing Wear On Input Shaft.

TSB #10251323

CBR - Active "Set Park Brake" Message On Drivers Information Display (DID)

TSB #10248063

CBR: 11L Engine - Air Conditioner (A/C) Line Damaged At Bracket - Model Year 2007 to Present.

TSB #10241904

CBR: Volvo VHD & VN Models - Vehicle Wil Not Start, PTO Active Message Displayed In Cluster, PTO Light On When PTO Switch Is Turned Off

TSB #10241906

TSB: Barksdale Leveling Valve, Leak Test

TSB #10240244

CBR: Programming Failure - Chassis With Cummins Engine And An Allison Transmission

TSB #10225704

Volvo Chassis - ( AMT, I-Shift ) - Transmission Grinding When Downshifting ; Range Synchronizer (Synchro) Timing Procedure - US07 And Newer

TSB #10222270

TSB-Charge Air Cooler t-clamp install.

Showing the 8 most recent of 63 technical service bulletins on file with NHTSA.

20150620Component: TIRES

ON 5/29/2015 AFTER LEAVING REST AREA AND DOING A WALK AROUND MY RIG, I WAS DRIVING NORTH ON I-95 IN MY 2009 SUPER CLASS C RV, HAULMARK, MODEL 3303TS, 44' LONG W/ SUBURBAN IN TOW, TRAVELING 70 MPH, KAB

20091024Component: TIRES

I BOUGHT A NEW 780 VOLVO TRUCK JUNE 23 08 SINCE THEN I HAVE OVER 78 SERVICE CLAIMS WARRANTY AT VOLVO TRUCK NORTH AMERICA USA MOSTLY FOR BAD SHAKING AND LOSS OF CONTROL OF STEERING AND NOX SENSOR EMISS

20091024Component: STEERING

I BOUGHT A NEW 780 VOLVO TRUCK JUNE 23 08 SINCE THEN I HAVE OVER 78 SERVICE CLAIMS WARRANTY AT VOLVO TRUCK NORTH AMERICA USA MOSTLY FOR BAD SHAKING AND LOSS OF CONTROL OF STEERING AND NOX SENSOR EMISS

20091024Component: ELECTRONIC STABILITY CONTROL (ESC)

I BOUGHT A NEW 780 VOLVO TRUCK JUNE 23 08 SINCE THEN I HAVE OVER 78 SERVICE CLAIMS WARRANTY AT VOLVO TRUCK NORTH AMERICA USA MOSTLY FOR BAD SHAKING AND LOSS OF CONTROL OF STEERING AND NOX SENSOR EMISS

20091024Component: ELECTRICAL SYSTEM

I BOUGHT A NEW 780 VOLVO TRUCK JUNE 23 08 SINCE THEN I HAVE OVER 78 SERVICE CLAIMS WARRANTY AT VOLVO TRUCK NORTH AMERICA USA MOSTLY FOR BAD SHAKING AND LOSS OF CONTROL OF STEERING AND NOX SENSOR EMISS

Showing the 5 most serious of 11 complaints filed with NHTSA.

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