2007 Volvo VNL Service and Repair Manual

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Factory-Grade Data

2007 Volvo VNL service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Straight Truck - Long Conventional
  • Base Tractor Truck - Long Conventional

Engines covered

  • 12.1L 740Cu. In. 6 DIESEL
  • 16.1L 984Cu. In. l6 DIESEL Turbocharged
  • 14.9L 912Cu. In. l6 DIESEL Turbocharged
  • 12.8L 780Cu. In. 6 DIESEL
  • 10.8L 661Cu. In. l6 DIESEL Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2007 Volvo VNL Recalls & Complaints

NHTSA #09V03000027/01/2009Component: SERVICE BRAKES, AIR

VOLVO TRUCKS IS RECALLING 366 MY 2006-2009 VNL TRUCKS EQUIPPED WITH SUPER SINGLE TIRES, BENDIX BRAKE CAM TUBES, AND VOLVO AIR SUSPENSION. THE VIBRATION FREQUENCY FROM THE SUSPENSION WITH SUPER SINGLE

Consequence

IF LEFT UNTREATED, THE CRACK CAN PROPAGATE AND CAUSE FAILURE OF THE BRAKE CAM TUBE SUPPORT BRACKET(S

Remedy

DEALERS WILL ADD A SUPPORT BRACKET TO THE BRAKE CAM TUBE. THE RECALL BEGAN ON JUNE 30, 2009. OWNER

NHTSA #13V26800026/06/2013Component: POWER TRAIN:CLUTCH ASSEMBLY

Volvo Trucks North America (Volvo) is recalling certain model year 2007-2014 VAH, VHD, VNL, VNM, and VT models. The affected vehicles were built without a redundant clutch disengagement switch. Witho

Consequence

Without a signal to disengage the clutch when the brakes are applied, the distance required to stop

Remedy

Volvo Trucks will notify owners and dealers will inspect and repair the vehicles if necessary. The

NHTSA #09V17300021/05/2009Component: VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR

VOLVO TRUCKS IS RECALLING 127,764 MY 2001-2008 VHD, VNL, VNM, AND MY 2005-2008 VT TRUCKS. A SEAL MAY FAIL ALLOWING WATER AND CONTAMINANTS TO SEEP INTO THE WINDSHIELD WIPER MOTOR.

Consequence

IF THIS HAPPENS A SHORT CIRCUIT MAY OCCUR, WHICH OVER TIME COULD POSSIBLY LEAD TO A VEHICLE FIRE.

Remedy

VOLVO WILL REPLACE THE WIPER MOTOR FREE OF CHARGE. SINCE THIS RECALL INVOLVES A LARGE NUMBER OF VE

TSB #10251319

CBR - Automated Manual Transmission ( AMT ) Flywheel Pilot Bearing Wear On Input Shaft.

TSB #10248063

CBR: 11L Engine - Air Conditioner (A/C) Line Damaged At Bracket - Model Year 2007 to Present.

TSB #10241904

CBR: Volvo VHD & VN Models - Vehicle Wil Not Start, PTO Active Message Displayed In Cluster, PTO Light On When PTO Switch Is Turned Off

TSB #10241906

TSB: Barksdale Leveling Valve, Leak Test

TSB #10240244

CBR: Programming Failure - Chassis With Cummins Engine And An Allison Transmission

TSB #10225704

Volvo Chassis - ( AMT, I-Shift ) - Transmission Grinding When Downshifting ; Range Synchronizer (Synchro) Timing Procedure - US07 And Newer

TSB #10222270

TSB-Charge Air Cooler t-clamp install.

TSB #10219421

Engine Control Module (EMS) Software (MSW) Information August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions

Showing the 8 most recent of 87 technical service bulletins on file with NHTSA.

20070731Component: STEERINGCrash reported1 injured

TL*THE CONTACT OWNS A 2007 VOLVO VNL. WHILE DRIVING 55 MPH, THE STEERING WHEEL LOCKED AND THEN EASED UP. WHILE TURNING THE STEERING WHEEL TO MAKE A LEFT TURN, THE STEERING WHEEL MADE A CLANKING SOUN

20111110Component: STEERINGCrash reported

TL* THE CONTACT OWNS A 2007 VOLVO VNL TRUCK. THE CONTACT WAS DRIVING 20 MPH WHEN HE LOST CONTROL OF STEERING AND CRASHED INTO A POLE. THE VEHICLE WAS TOWED TO A LOCAL MECHANIC WHO PERFORMED A DIAGNOST

20090205Component: SERVICE BRAKES, AIRFire reported

TL*THE CONTACT OWNS A 2007 VOLVO VNL. THE CONTACT STATED THAT THE BRAKE CHAMBERS CAUGHT FIRE WHILE THE VEHICLE WAS IN MOTION. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE AND THERE WERE NO INJURIES. A

20080421Component: ELECTRICAL SYSTEMFire reported

2007 VOLVO 780, BOUGHT IN 7-31-2006, WHEN DRIVING FROM TEXAS TO CALIFORNIA WE HAD PROBLEMS WITH TRANSMISSION GOING INTO GEAR. FROM THAT TIME ON THE PROBLEMS HAVE GOTTEN WORSE AND TO THE POINT OF BEING

20080421Component: ELECTRICAL SYSTEM:12V/24V/48V BATTERYFire reported

2007 VOLVO 780, BOUGHT IN 7-31-2006, WHEN DRIVING FROM TEXAS TO CALIFORNIA WE HAD PROBLEMS WITH TRANSMISSION GOING INTO GEAR. FROM THAT TIME ON THE PROBLEMS HAVE GOTTEN WORSE AND TO THE POINT OF BEING

Showing the 5 most serious of 25 complaints filed with NHTSA.

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