2005 GMC Sierra 1500 HD Service and Repair Manual

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Covers all 2005 Sierra 1500 HD trims — SLT Crew Cab Pickup 4-Door, SLE Crew Cab Pickup 4-Door ·
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2005 GMC Sierra 1500 HD service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • SLT Crew Cab Pickup 4-Door
  • SLE Crew Cab Pickup 4-Door

Engines covered

  • 6.0L 5967CC 364Cu. In. V8 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #06E04300019/05/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURE

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. I

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOB

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11017252

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

TSB #11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11010544

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

TSB #11008956

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

Showing the 8 most recent of 132 technical service bulletins on file with NHTSA.

20090611Component: POWER TRAIN:DRIVELINEFire reported

MULTIPLE REPORTS TO THE DEALERSHIP OF A CONTINUOUS VIBRATION AND NOISE IN THE FRONT END ACCOMPANIED BY UNEVEN TIRE WEAR. TIRES WERE ROTATED REDUCING BUT NOT ELIMINATING THE NOISE. THREE TO FOUR HUNDRE

20180305Component: SERVICE BRAKES

A CAR DROVE THROUGH AN INTERSECTION IN FRONT OF ME AS I WAS DRIVING ON A CITY STREET, MARCH 3, 2018. I HIT THE BRAKES AND TURNED AWAY FROM THE VEHICLE. MY BRAKES FAILED, BRAKE PEDAL WENT TO THE FLO

20160731Component: STEERING

STEERING COLUMN GOES OUT FOR THE SECOND TIME IN 117000 MILES AND RATTLES WHILE DRIVING. I UNDERSTAND THIS IS AN ON GOING THING WITH THIS MODEL AND OTHERS

20160728Component: ENGINE

RECENTLY PURCHASED A 05 GMC SIERRA 1500 HD WITH 6.0 VORTEC ENGINE. IT HAS A NOTICEABLE TICKING AND AFTER CHECKING MY EXHAUST MANIFOLD BOLTS I FOUND THAT FOUR ARE BROKEN AND ALLOWING RAW EXHAUST FUMES

20150609Component: SERVICE BRAKES

METAL BRAKE LINE RUPTURED WHEN ATTEMPTING TO STOP QUICKLY, NARROWLY MISSING STOPPED VEHICLE AHEAD

Showing the 5 most serious of 12 complaints filed with NHTSA.

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