2005 Chrysler Pacifica Service and Repair Manual

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Factory-Grade Data

2005 Chrysler Pacifica service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • Limited Sport Utility 4-Door
  • Touring Sport Utility 4-Door
  • Base Sport Utility 4-Door
  • Equipada Sport Utility 4-Door

Engines covered

  • 3.5L 3497CC 215Cu. In. V6 GAS SOHC Naturally Aspirated
  • 3.8L 3778CC 231Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2005 Chrysler Pacifica Recalls & Complaints

NHTSA #06V43200009/11/2006Component: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE AND THE POWER TRAIN CONTROL MODULE (PCM) SOFTWARE MAY ALLOW THE ENGINE TO STALL UNDER CERTAIN OPERATING CONDITIONS.

Consequence

THIS COULD CAUSE A CRASH TO OCCUR WITHOUT PRIOR WARNING.

Remedy

DEALERS WILL REPROGRAM THE POWER TRAIN CONTROL MODULE. THE FUEL PUMP MODULE WILL ALSO BE REPLACED ON

NHTSA #05V06600001/03/2005Component: EXTERIOR LIGHTING:HEADLIGHTS

CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH HALOGEN HEADLAMPS MAY EXPERIENCE AN INTERMITTENT AND EVENTUAL TOTAL LOSS OF HEADLAMP FUNCTION.

Consequence

THE HEAD LIGHTS MAY NOT OPERATE PROPERLY WHICH COULD RESULT IN INTERMITTENT OR NO HEADLIGHT FUNCTION

Remedy

DEALERS WILL INSPECT, AND REPLACE IF NECESSARY, THE WIRING HARNESS AND LOW BEAM BULB ON BOTH HEADLAM

TSB #10229256

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10221686

KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicl

TSB #10221097

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage

TSB #10220840

Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage

TSB #10220489

Valve Body. These may cause over drive cycling.

TSB #10219706

Magnesium Inner Liftgate Repair And Appearance Characteristics

TSB #10209577

Magnesium Inner Liftgate Repair And Appearance Characteristics

TSB #10191460

Valve Body. These may cause over drive cycling.

Showing the 8 most recent of 92 technical service bulletins on file with NHTSA.

20100601Component: AIR BAGSCrash reported2 injured

TL* THE CONTACT OWNS A 2005 CHRYSLER PACIFICA. WHILE DRIVING 55 MPH, THE CONTACT ATTEMPTED TO DRIVE AROUND AN UNKNOWN OBJECT IN THE ROAD AND LOST CONTROL OF THE VEHICLE CRASHING INTO A GUARDRAIL. THE

20100601Component: SEAT BELTSCrash reported2 injured

TL* THE CONTACT OWNS A 2005 CHRYSLER PACIFICA. WHILE DRIVING 55 MPH, THE CONTACT ATTEMPTED TO DRIVE AROUND AN UNKNOWN OBJECT IN THE ROAD AND LOST CONTROL OF THE VEHICLE CRASHING INTO A GUARDRAIL. THE

20050504Component: AIR BAGS:SIDE/WINDOWCrash reported2 injured

(1) MY 2005 CHRYSLER PACIFICA WAS INVOLVED IN A SIDE IMPACT COLLISION. THE OTHER VEHICLE COLLIDED IN TO THE REAR DIRVERS SIDE DOOR. THE DOOR WAS IMPACTED AT SPEEDS OF OVER 15-20 MPH. (2) THE CONC

20150202Component: ENGINECrash reported1 injured

REAR ENDED A CHEV. TRUCK AT APPROX. 30 MPH. WIFE SUSTAINED NECK, BACK, AND SHOULDER. UPPER TORSO WAS THE MOST AFFECTED AREA AIRBAGS FAILED TO DEPLOY. *TR

20150202Component: AIR BAGSCrash reported1 injured

REAR ENDED A CHEV. TRUCK AT APPROX. 30 MPH. WIFE SUSTAINED NECK, BACK, AND SHOULDER. UPPER TORSO WAS THE MOST AFFECTED AREA AIRBAGS FAILED TO DEPLOY. *TR

Showing the 5 most serious of 1800 complaints filed with NHTSA.

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