2004 Kia Spectra Service and Repair Manual
Kia built the 2004 Spectra to one set of factory specifications, and this service and repair manual is matched to that year, its engines and its trims, so the figure you work to is the one Kia wrote for this car rather than one carried over from a nearby model year.
Engines covered
- 1.8L inline-four — DOHC, naturally aspirated, gasoline
- 2.0L inline-four — DOHC, naturally aspirated, gasoline
Body styles covered
- 4-door hatchback
- 4-door sedan
Trims covered
- Base
- EX
- GS
- GSX
- LS
- LX
Known issues on the 2004 Spectra. One recall is on federal record for this model year, and it concerns the fuel system storage tank assembly mounting: the fuel tank can fall from the vehicle and strike the ground, which could cause a fuel leak. Kia recalled model year 2004-2007 Spectra LD vehicles manufactured from November 7, 2003 through March 6, 2007. Owners have filed 92 complaints for the year and Kia has issued 26 technical service bulletins.
Whether the job is inspecting the fuel tank mounting, working through a fuel system repair, or scheduled service on the 1.8L or 2.0L four, this manual keeps you on the factory procedure and the exact specification for your 2004 Spectra.
KIA IS RECALLING CERTAIN MODEL YEAR 2004-2007 SPECTRA LD VEHICLES MANUFACTURED FROM NOVEMBER 7, 2003, THROUGH MARCH 6, 2007, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. THERE IS A POSSIBILITY THAT CORROSION OF THE FUEL TANK STRAPS WHICH HOLD THE TANK MAY OCCUR AS A RESULT OF PROLONGED EXPOSURE TO ROAD SALT. AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY SEPARATE ALLOWING THE FUEL TANK TO CONTACT THE GROUND AND POSSIBLY DISRUPT THE INTEGRITY
THE FUEL TANK CAN FALL FROM THE VEHICLE AND STRIKE THE GROUND WHICH COULD CAUSE A FUEL LEAK. LEAKING FUEL CAN CREATE A FIRE HAZARD.
DEALERS WILL REPLACE THE FUEL TANK STRAPS AND ATTACHING HARDWARE WITH NEW ZINC COATED PARTS. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 6, 2011. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b
TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th
PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example
TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta
TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL
QUESTIONS AND ANSWERS FOR VOLUNTARY SERVICE CAMPAIGN SC122 UNDERBODY ADDITIONAL ANTI-CORROSION TREATMENT
OWNER NOTIFICATION LETTER (SC122) - DEAR KIA SPECTRA OWNER: KIA MOTORS AMERICA, INC. IS CONDUCTING A VOLUNTARY SERVICE CAMPAIGN TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2004-2009 KIA SPECTRA VEHICLES THAT WERE ORIGI
Showing the 8 most recent of 27 technical service bulletins on file with NHTSA.
WE WERE INVOLVED IN AN ACCIDENT OUR SEAT BELTS AND AIRBAGS FAILED TO WORK. WE WERE BOTH THROWN INTO THE WINDSHEILD . SUFFERED INJURIES TO BACK, HEAD AND NECK. TRANSPORTED TO HOSPITAL BY EMS. OUR VECICLE 2004 KIA SEPTRA 4 DOOR WAS A TOTAL LOSS. *JB
KIA AIR BAGS DID NOT DEPLOY DURING FRONT CRASH IMPACT OF ABOUT 40 MPH. *TR
I HAD NO INDICATION THAT MY SEAT BELT OR AIRBAG WERE FAULTY. WHILE DRIVING AT 40 MPH I STRUCK A CAR THAT TURNED LEFT DIRECTLY IN FRONT OF ME. MY SEAT BELT FAILED TO LOCK AND I WAS LIFTED OUT OF THE SEAT AND HIT MY HEAD, SHOULDER, AND HIP ON THE LEFT SIDE OF MY CAR. THE AIRBAG DID NOT INFLATE. THE INSURANCE ADJUSTER COULD NOT BELIEVE THAT THE AIRBAG DIDN'T INFLATE CONSIDERING THE FORCE OF THE IMPACT. *JB
THERE WAS NO INDICATION PRIOR TO THE ACCIDENT THAT THERE WAS ANYTHING WRONG WITH THE DRIVER'S SEAT BELT. MY HUSBAND AND I WERE IN AN ACCIDENT, I WAS IN THE FRONT PASSENGER'S SEAT AND HE WAS DRIVING. MY SEAT BELT LOCKED AND HIS DIDN'T ALLOWING HIM TO BE THROWN INTO THE STEERING WHEEL, THIS LEFT HIM WITH A SEVERELY BRUISED RIBCAGE. THE SEAT BELTS WERE BOTH REPLACED AS PART OF THE DAMAGES TO THE CAR. I WAS TOLD BY THE DEALERSHIP THAT THIS IS STANDARD PROCEDURE AFTER AN ACCIDENT. THE DRIVER'S SEAT
ON AN IMPACT WITH ANOTHER VEHICLE ON THE FRONT END OF THIS NEW CAR AT APPROXIMATELY 40 MILES AND HOUR, THE AIR BAG ON THE DRIVERS SIDE FAILED TO DEPLOY.*AK
FRONTAL IMPACT AT ABOUT 40 MPH. NONE OF THE AIRBAGS DEPLOYED. SUFFERED STRAINED NECK. *TR
2004 KIA SPECTRA ON 3/20/06 WAS IMPACTED ON PASSENGER SIDE WITHIN THE AREA OF FRONT AND REAR DOORS. THE IMPACT FORCED THE REAR OF MY CAR TO SLID AWAY FROM IMPACT AND COME IN CONTACT WITH A PICKUP TRUCK DAMAGING MY DRIVERS SIDE REAR QUARTER AND NOT ONE AIR BAG IN MY CAR DEPLOYED AND THERE ARE 8 AIR BAGS IN THIS MODEL CAR. *JB
DT: THE CONSUMER'S ATTORNEY STATED THAT DURING A FRONTAL CRASH THE AIRBAGS DID NOT DEPLOY. THERE WAS A FRONT END COLLISION INTO THREE CEMENT CULVERTS. THERE WAS A POLICE REPORT FILED. THE CONSUMER'S SON WAS DRIVING AND HE PASSED AWAY. A LAWSUIT WAS FILED AGAINST THE MANUFACTURER, BUT THEY DID NOT HAVE ANY INFORMATION AS TO WHY THE AIRBAGS DID NOT DEPLOY.*AK
DT: THE CONTACT'S DAUGHTER WAS DRIVING AT 40 MPH AND SHE RAN A STOP SIGN. SHE HIT ANOTHER VEHICLE HEAD ON. UPON IMPACT, THE AIR BAGS DID NOT DEPLOY. SEAT BELTS WERE IN USE. THE VEHICLE WAS TOTALED. THE MANUFACTURER WAS CONTACTED. *AK
BLACK ICE ON ROADS I ENDED UP TURNED UPSIDE DOWN IN A SIX FOOT DITCH. CAR HAS BEEN TOTALED. NO AIR BAGS DEPLOYED. UPSET THAT A CRASH LIKE THAT THE AIR BAGS WOULD NOT DEPLOY. WHAT IS THE PROTOCOL FOR SOMETHING LIKE THIS? *TR
TL*THE CONTACT OWNS A 2004 KIA SPECTRA. WHILE SLOWING DOWN FOR A RED LIGHT OR STOP SIGN AT ANY SPEED, THE VEHICLE MAKES A LOUD NOISE AND ACCELERATES. THE CONTACT HAD TO TURN OFF THE VEHICLE IN ORDER FOR THE FAILURES TO STOP. THE FAILURE BEGAN IN JANUARY OF 2008. THE VEHICLE WAS TAKEN TO THE DEALER FOR A DIAGNOSTIC, BUT THE CAUSE OF THE FAILURE COULD NOT BE DETERMINED. ON NOVEMBER 9, 2008, WHILE DRIVING 5 MPH IN REVERSE, THE VEHICLE ACCELERATED AND CRASHED INTO A TREE. THE CONTACT WAS UNINJ
DT: THE CONTACT PESUMES THAT THE SPINDLE BROKE ON THE WHEEL WHILE DRIVING 45 MPH. THE VEHICLE PULLED O THE LEFT. HE PULLED OVER, CHECKED THE VEHICLE AND DISCOVERED THAT SPINDLE WAS BROKEN. HE CALLED THE DEALERSHIP WITH HOPES OF BUYING A NEW SPINDLE. THE CAR CAME WITH DRUM BRAKES, AND WHEN THE DEALER LOOKED UP THE VIN THE COMPUTER SHOWED THAT THE VEHICLE SHOULD HAVE BEEN EQUIPPED WITH DISC BRAKES. THE DEALERSHIP WAS UNABLE TO FIND A NEW SPINDLE FOR THE VEHICLE BECAUSE OF THE BRAKE ISSUE.*AK
TAMARA RECALL; THERE WAS AN ACCIDENT ABOUT TEN CARS IN FRONT OF ME. I SEEN EVERYONE START HITTING THERE BRAKES SO I STARTED APPLYING MINE. THEN I REALIZED EVERYONE HAD COME TO A STOP SO I APPLIED ON MY BRAKES EVEN HARDER AND THEY LOCKED UP AND I SLID ABOUT 15 FT. AND HIT A TRUCK IN THE REAR END STILL GOING ABOUT 35 MPH. IT SHOVED THE FRONT END OF MY CAR BACK QUITE A BIT BUT YET MY AIRBAGS NEVER DEPLOYED.
FRONT END COLLISION, AIRBAG DID NOT DEPLOY. 2004 KIA SPECTRA. IT WAS HIT BY A TRUCK AT APPROX. 55 MPH IN THE LEFT FRONT CORNER PUSHING EVERYTHING INTO THE MOTOR AREA AND THE AIRBAG DID NOT DEPLOY. *TR
THE GEAR SHIFT SLIPPED OUT OF DRIVE INTO NEUTRAL AND PULLED TO THE RIGHT STRIKING A PARKED CAR. EXTENSIVE DAMAGE TO BOTH CARS, NO INJURIES HOWEVER. IN OCTOBER OF 2004 THE TRANSMISSION SLIPPED OUT OF DRIVE AS A TRUCK WAS APPROACHING WHILE MAKING A LEFT TURN. THE CAR DID MOVE BY PUTTING GEAR SHIFT INTO NEUTRA AS THE DRIVER TRIED ANYTHING TO GET OUT OF THE WAYL. THIS CAR IS ON IT'S THIRD TRANSMISSION, WITH LESS THAN 10,000 MILES ON IT. *AK
Showing the 15 most serious of 71 complaints filed with NHTSA.
