2004 Kia Spectra Service and Repair Manual

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Covers all 2004 Spectra trims — GSX Hatchback 4-Door, Base Sedan 4-Door, EX Sedan 4-Door +3 more ·
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2004 Kia Spectra service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • GSX Hatchback 4-Door
  • Base Sedan 4-Door
  • EX Sedan 4-Door
  • LS Sedan 4-Door
  • LX Sedan 4-Door
  • GS Hatchback 4-Door

Engines covered

  • 1.8L 1793CC l4 GAS DOHC Naturally Aspirated
  • 2.0L 1975CC l4 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #11V25600025/04/2011Component: FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:MOUNTING

KIA IS RECALLING CERTAIN MODEL YEAR 2004-2007 SPECTRA LD VEHICLES MANUFACTURED FROM NOVEMBER 7, 2003, THROUGH MARCH 6, 2007, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOI

Consequence

THE FUEL TANK CAN FALL FROM THE VEHICLE AND STRIKE THE GROUND WHICH COULD CAUSE A FUEL LEAK. LEAKIN

Remedy

DEALERS WILL REPLACE THE FUEL TANK STRAPS AND ATTACHING HARDWARE WITH NEW ZINC COATED PARTS. THIS S

TSB #10201529

TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This b

TSB #10183431

TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units th

TSB #10109812

TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some example

TSB #10109777

TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with sta

TSB #10091489

TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL

TSB #10089668

QUESTIONS AND ANSWERS FOR VOLUNTARY SERVICE CAMPAIGN SC122 UNDERBODY ADDITIONAL ANTI-CORROSION TREATMENT

TSB #10089667

OWNER NOTIFICATION LETTER (SC122) - DEAR KIA SPECTRA OWNER: KIA MOTORS AMERICA, INC. IS CONDUCTING A VOLUNTARY SERVICE CAMPAIGN TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2004-2009 KIA SPECTRA VEHICLES THAT WERE ORIGI

TSB #10089642

DEALER PRINCIPAL MEMO (SC122) - KIA MOTORS AMERICA, INC. WILL BE CONDUCTING A VOLUNTARY SERVICE CAMPAIGN, AS A PREVENTATIVE MEASURE, TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2011 MY RIO, 2004-2009 MY SPECTRA, 2

Showing the 8 most recent of 26 technical service bulletins on file with NHTSA.

20080525Component: AIR BAGS:FRONTALCrash reported2 injured

KIA AIR BAGS DID NOT DEPLOY DURING FRONT CRASH IMPACT OF ABOUT 40 MPH. *TR

20040916Component: AIR BAGSCrash reported2 injured

WE WERE INVOLVED IN AN ACCIDENT OUR SEAT BELTS AND AIRBAGS FAILED TO WORK. WE WERE BOTH THROWN INTO THE WINDSHEILD . SUFFERED INJURIES TO BACK, HEAD AND NECK. TRANSPORTED TO HOSPITAL BY EMS. OUR VEC

20040916Component: EQUIPMENTCrash reported2 injured

WE WERE INVOLVED IN AN ACCIDENT OUR SEAT BELTS AND AIRBAGS FAILED TO WORK. WE WERE BOTH THROWN INTO THE WINDSHEILD . SUFFERED INJURIES TO BACK, HEAD AND NECK. TRANSPORTED TO HOSPITAL BY EMS. OUR VEC

20110812Component: AIR BAGS:FRONTALCrash reported1 injured

FRONTAL IMPACT AT ABOUT 40 MPH. NONE OF THE AIRBAGS DEPLOYED. SUFFERED STRAINED NECK. *TR

20060402Component: AIR BAGS:SIDE/WINDOWCrash reported1 injured

2004 KIA SPECTRA ON 3/20/06 WAS IMPACTED ON PASSENGER SIDE WITHIN THE AREA OF FRONT AND REAR DOORS. THE IMPACT FORCED THE REAR OF MY CAR TO SLID AWAY FROM IMPACT AND COME IN CONTACT WITH A PICKUP TRUC

Showing the 5 most serious of 92 complaints filed with NHTSA.

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