2004 Chevrolet Tracker Service and Repair Manual

This factory service and repair manual for the 2004 Chevrolet Tracker covers a narrower vehicle than the years before it: a single four-door sport utility body, offered in Base, LT and ZR2 trim, with either a 2.5L DOHC V6 or the 122-cubic-inch 2.0L DOHC inline-four, both naturally aspirated and both burning gasoline. With one body to document, the chassis, interior and body electrical chapters apply without qualification, and only the engine sections have to be read against the specification of the vehicle on the lift.

Engines covered

• 2.5L V6 — DOHC, naturally aspirated, gasoline
• 2.0L inline-four (122 cu in) — DOHC, naturally aspirated, gasoline

Body styles covered

• 4-door sport utility

Trims covered

• Base
• LT
• ZR2

Known issues on the 2004 Tracker. Fifteen complaints stand against this model year — four on air bags, four on the suspension, three on steering, and the remainder scattered. Totals that low describe individual failures rather than a fleet-wide fault, but the categories are worth noting because each demands specification-driven work. The manual gives the restraint system's diagnostic procedures and handling precautions, the suspension's removal, installation, torque and alignment figures, and the steering material: linkage inspection, play measurement and the tightening sequences that keep a repair from working loose.