1994 Ford Aerostar Service and Repair Manual
Covers the 1994 Ford Aerostar passenger and cargo van in eight trims, with two engines from 3.0 to 4.0 litres: naturally aspirated V6. Factory procedures, specifications and torque values for this model year.
NHTSA holds 303 owner complaints against the 1994 Aerostar, most often about the electrical system (55) and air bags (40).
Engines covered
- 4.0L V6 (245 cu in) — OHV, naturally aspirated, gasoline
- 3.0L V6 (182 cu in) — OHV, naturally aspirated, gasoline
Body styles covered
- 2-door mini passenger van
- 2-door mini cargo van
- 2-door extended passenger van
- 3-door mini passenger van
Trims covered
- Base
- Eddie Bauer
- XL
- XL Plus
- XL Sport
- XLT
- XLT Plus
- XLT Sport
CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE
LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT
SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE, UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT
SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / ONNECTING ROD BEARING KNOCK. *TT
BRAKE SHIFT INTERLOCK.*JB
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC
ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED. *TT
Showing the 8 most recent of 75 technical service bulletins on file with NHTSA.
IF VEHICLE IS EQUIPPED WITH "FUEL CUT OFF VALVE" IT DID NOT OPERATE AT TIME OF CRASH. THE VEHICLE'S ENGINE KEPT RUNNING. AIRBAG INFLATION MAY NOT HAVE BEEN SUFFICIENT. DRIVER RE
WHILE ENTERING THE INTERSTATE VAN WAS HIT, FRONT SEATS COLLAPSED AND DRIVER LOST CONTROL OF THE STEERING WHEEL. *AK
Showing the 2 most serious of 303 complaints filed with NHTSA.
