1989 Ford Aerostar Service and Repair Manual

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Factory-Grade Data

The 1989 Ford Aerostar service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • XL Plus Mini Passenger Van 2-Door
  • XLT Plus Mini Passenger Van 2-Door
  • Base Mini Passenger Van 2-Door
  • Base Mini Cargo Van 2-Door
  • Base Extended Passenger Van 2-Door
  • XL Mini Passenger Van 2-Door
  • Eddie Bauer Mini Passenger Van 2-Door
  • XLT Mini Passenger Van 2-Door

Engines covered

  • 3.0L 2986CC 182Cu. In. V6 GAS OHV Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1989 Ford Aerostar Recalls & Complaints

NHTSA #98V19000011/08/1998Component: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

VEHICLE DESCRIPTION: MINI VANS ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA (10 SOUTHERN COUNTIES OF LOS ANGELES, ORANG

Consequence

IF AN IGNITION SOURCE IS PRESENT, A FIRE COULD RESULT.

Remedy

DEALERS WILL REPLACE THE FUEL TANK, REGARDLESS OF MILEAGE, THROUGH MARCH 31, 2002. THIS C

TSB #623944

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC

TSB #623988

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC

TSB #622665

ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED. *TT

TSB #616522

SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT

TSB #608431

INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT

TSB #615140

OWNER NOTIFICATION PROGRAM INVOLVING THE FUEL TANK ON AFFECTED VEHICLES WHICH CAN DEVELOP CRACKS AT THE UPPER PORTION OF THE TANK AS A RESULT OF EXTENDED EXPOSURE TO VERY HIGH AMBIENT TEMPERATURES. *TT

TSB #601010

RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES. *TT

TSB #613023

THIS BULLETIN CONTAINS SERVICE TIPS WHEN SERVICING ANY BRAKE RELATED ROUGHNESS / PULL CONCERNS. *TT

Showing the 8 most recent of 34 technical service bulletins on file with NHTSA.

19951126Component: TIRESCrash reported5 injured

REAR RIGHT HAND TIRE BLEW OUT TWICE, CAUSING ONE ACCIDENT. TT

20000725Component: ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOODCrash reported2 injured

WHILE DRIVING VEHICLE MOVED IN FULL FORCE ON ITS OWN. WIRING HARNESS UNDER THE HOOD WRAPPED ITSELF AROUND THE ACCELERATOR. THIS DEFECT DID NOT ALLOW CONSUMER TO CONTROL VEHICL

19950731Component: VEHICLE SPEED CONTROLCrash reported2 injured

THE THROTTLE STUCK AND CAUSED THE VEHICLE TO GO OUT OF CONTROL WHILE IN REVERSE HITTING ANOTHER CAR. PLEASE DESCRIBE. TT

19950109Component: POWER TRAIN:AUTOMATIC TRANSMISSIONCrash reported2 injured

VEHICLE ROLLED BACKWARDS TWICE WHILE IN PARK GEAR, ONCE CAUSING INJURIES. *AW

Showing the 4 most serious of 328 complaints filed with NHTSA.

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