1991 Porsche 911 Service and Repair Manual

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Factory-Grade Data

1991 Porsche 911 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • Carrera 2 Targa 2-Door
  • Carrera 2 Convertible 2-Door
  • Carrera 2 Coupe 2-Door
  • Carrera 4 Convertible 2-Door
  • Carrera 4 Coupe 2-Door
  • Carrera 4 Targa 2-Door
  • Turbo Coupe 2-Door

Engines covered

  • 3.6L 3606CC H6 GAS SOHC Naturally Aspirated
  • 3.3L 3294CC H6 GAS SOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Porsche 911 Recalls & Complaints

NHTSA #96V14700008/08/1996Component: STEERING: STEERING WHEEL/HANDLE BAR

A PART OF THE STEERING COLUMN UPPER UNIVERSAL JOINT CRACKED DURING THE MANUFACTURING PROCESS.

Consequence

THIS CONDITION COULD RESULT IN NOISE AND FREE PLAY IN THE STEERING SYSTEM AND IF LEFT UNCORRECTED, W

Remedy

DEALERS WILL INSPECT THE UNIVERSAL JOINT FOR CRACKS AND WILL REPLACE CRACKED JOINTS WITH NEW PARTS.

NHTSA #93V20500007/12/1993Component: SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND

THE HYDRAULIC BRAKE PRESSURE REDUCTION VALVE CAUSES THE RATE OF HYDRAULIC PRESSURE REDUCTION TO SLOW DOWN, WHICH MAY RESULT IN THE REAR WHEELS LOCKING-UP EVEN WITH THE ANTI-LOCK BRAKE SYSTEM IN OPERAT

Consequence

REAR WHEEL LOCK-UP MAY RESULT IN LOSS OF VEHICLECONTROL AND AN ACCIDENT.

Remedy

PORSCHE DEALERS WILL INSTALL A MODIFIED HYDRAULIC BRAKE PRESSURE REDUCTION VALVE.

NHTSA #93V20400007/12/1993Component: ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

AFTER THE ENGINE HAS BEEN TURNED OFF, THE REAR HEATER WILL AUTOMATICALLY OPERATE IN ORDER TO DISSIPATE HEAT IN THE ENGINE HEATING SYSTEM. DURING THIS OPERATION, THE RESISTOR FOR THE REAR HEATER BLOWER

Consequence

THE OVERLOADED RESISTOR CAN CREATE HEAT SUFFICIENT TOIGNITE THE PLASTIC AIR PIPE TO WHICH IT IS CONN

Remedy

PORSCHE DEALERS WILL INSTALL A NEW RESISTOR CONTAINING A CIRCUIT BREAKER.

NHTSA #92V14200005/10/1992Component: VEHICLE SPEED CONTROL

THE BALL SOCKETS ON THE CRUISE CONTROL LINKAGE CAN BREAK, ALLOWING THE CRUISE CONTROL LINKAGE TO BECOME DETACHED ON ONE END AND JAM ON NEARBY COMPONENTS, WHICH COULD IMPAIR THROTTLE PLATE OPERATION.

Consequence

IMPAIRED THROTTLE PLATE OPERATION COULD PREVENT THEENGINE FROM RETURNING TO IDLE, RESULTING IN UNWAN

Remedy

REPLACE THE CURRENT PLASTIC BALL SOCKETS WITH A NEW LINKAGE USING STEEL BALL SOCKETS, AND LUBRICATE

TSB #10252578

Special tools and equipment information for the Boxster, Cayman, 911, and Panamera

TSB #10246417

Information for PIWIS tester update 42.300.050 & .052

TSB #10246387

Instructions on manufactures certificate for approved Porsche A40 engine oils

TSB #10246385

Instructions on manufactures certificate for approved Porsche C30 engine oils

TSB #10246384

Instructions on manufacturers certificate for approved C20 engine oils

TSB #10246372

Information for PIWIS tester update 42.300.035

TSB #10246374

Information for PIWIS tester update 42.300.040 & .041

TSB #10246369

Information for PIWIS tester update 42.300.030 - .032

Showing the 8 most recent of 92 technical service bulletins on file with NHTSA.

20210513Component: ENGINE

ON 4/18/2021 I WAS DRIVING MY 1991 PORSCHE C2 ON THE 10 FREEWAY IN MONTEREY PARK, CA WHEN SUDDENLY I HEARD A LOUD BANG SOUND FROM THE ENGINE. I GOT OFF THE FREEWAY AND STOPPED AND FOUND THAT THE ENTIR

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