1991 BMW 325i Service and Repair Manual

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Factory-Grade Data

1991 BMW 325i service and repair manual a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What's included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Sedan 4-Door
  • Base Convertible 2-Door
  • Base Coupe 2-Door

Engines covered

  • 2.5L 2494CC 152Cu. In. l6 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 BMW 325i Recalls & Complaints

No active recalls The 1991 BMW 325i has no recalls on file with NHTSA.
TSB #10249437

The basic conditions for initializing the power windows are not met.

TSB #50896

RECALL 96V110 - BMW OF NORTH AMERICA HAS INITIATED A RECALL CAMPAIGN WHICH INVOLVES THE AIRBAG CONTACT RING LOCKING TAB. *TW

TSB #50897

RECALL 96V111 - THIS RECALL CAMPAIGN INVOLVES THE BRAKE LIGHT SWITCH. *TW

19990905Component: POWER TRAIN:AUTOMATIC TRANSMISSIONCrash reported1 injured

VEHICLE SURGED FORWARD IMMEDIALTELY UPON ENGAGEMENT INTO FORWARD GEAR AND COULD NOT BE STOPPED BEFORE HITTING CONCRETE PLATFORM.

20150523Component: AIR BAGS

WHILE SITTING AT A TRAFFIC LIGHT THE AIR BAG EXPLODED. LOUD EXPLOSION AND A PUFF OF WHITE SMOKY POWDER FILLED THE CAR CABIN. IF I WERE DRIVING, THERE WOULD HAVE BEEN AN ACCIDENT AS MY VISIBILITY WAS

20050627Component: TIRES

DT: THE TIRES ONLY HAVE 50 TO 60 MILES ON THEM, TWO BLOW OUTS. THE MANUFACTURER/DEALER SAID THIS WAS CAUSED BY ROAD HAZARD. WHILE DRIVING ON THE FREEWAY AT SPEEDS OF 60 MPH THE RIGHT REAR TIRE AND T

19990318Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

WHEN APPLYING BRAKES, STEERING WHEEL SHAKES VIGOROUSLY WHICH MAY CAUSE A LOSS OF STEERING CONTROL AND RESULT IN AN ACCIDENT. PLEASE PROVIDE FURTHER INFORMATION AND VIN#. *AK

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