1989 Plymouth Sundance Service and Repair Manual

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Factory-Grade Data

1989 Plymouth Sundance service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • RS Hatchback 4-Door
  • RS Hatchback 2-Door
  • Base Hatchback 4-Door
  • Base Hatchback 2-Door

Engines covered

  • 2.5L 2507CC 153Cu. In. l4 GAS SOHC Naturally Aspirated
  • 2.5L 2507CC 153Cu. In. l4 GAS SOHC Turbocharged
  • 2.2L 135Cu. In. l4 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1989 Plymouth Sundance Recalls & Complaints

NHTSA #89V23700027/12/1989Component: ENGINE AND ENGINE COOLING:ENGINE

THE ENGINE VALVE COVER GASKET MAY DISLOCATE AND ALLOW AN ENGINE OIL LEAK AT THE GASKET.

Consequence

THE LEAKAGE OF OIL IN THE ENGINE COMPARTMENT COULD CAUSEA FIRE.

Remedy

REPLACE GASKET COVER WITH REVISED COVER, AND RTV SEALANT WILL BE APPLIED IN PLACE OF A GASKET.

NHTSA #08E03300014/04/2008Component: SUSPENSION

FEDERAL MOGUL IS RECALLING 6,903 AFTERMARKET BALL JOINT ASSEMBLIES SHIPPED BETWEEN NOVEMBER 9, 2007 AND MARCH 26, 2008, WHICH MAY HAVE BEEN PACKAGED WITH INCORRECT NUTS. THE PART NUMBERS PACKAGED WIT

Consequence

THE NUTS INCLUDED IN THE PACKAGING FOR THESE BALL JOINT ASSEMBLIES ARE MISSING THE INTENDED PREVAILI

Remedy

FEDERAL MOGUL WILL NOTIFY OWNERS AND REPLACE THE PARTS FREE OF CHARGE. THE RECALL BEGAN ON MAY 22,

NHTSA #92V05300013/04/1992Component: SEAT BELTS

THE AUTOMATIC SHOULDER RESTRAINT SYSTEMS CAN MALFUNCTION AND BECOME INOPERATIVE.

Consequence

SEAT OCCUPANTS WITHOUT SHOULDER RESTRAINTS ARE SUBJECT TOINCREASED RISK OF INJURY IN THE EVENT OF A

Remedy

REPLACE THE SYSTEM DRIVE AND RAIL ASSEMBLY WITH REVISED COMPONENTS.

TSB #621898

AUTOMATIC TRANSMISSION FLUID USAGE ATF+4. *TT *MJ

TSB #618049

SUBJECT REGARDING WIRE SPLICE REPAIRS. *SB

TSB #615688

SUBJECT REGARDING CHILD SEAT TETHER ANCHORS. *TT

TSB #612160

SUBJECT ON THE CHILD SEAT TETHER ANCHORS. *MJS

TSB #610635

SUBJECT REGARDING CHILD SEAT TETHER ANCHORS. *TT

TSB #609995

THIS BULLETIN PROVIDES A REVISED WIRE SPLICE PROCEDURE AND RELATED PARTS. *TT

TSB #6088786

CONCERNS WITH ENGINE COOLANT USAGE. *NLM

TSB #607963

INFORMATION ON CHILD SEAT TETHER ANCHORS. *TT

Showing the 8 most recent of 15 technical service bulletins on file with NHTSA.

19971120Component: ENGINE AND ENGINE COOLING:ENGINE:GASOLINEFire reported

ENGINE FIRE. (OHIO STATE POLICE REPORT)

19970529Component: ENGINE AND ENGINE COOLING:ENGINE:GASOLINEFire reported

ENGINE FIRE.

19970306Component: ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASHFire reported

WHILE DRIVING AN ELECTRICAL SHORT IN THE WIRING CAUSED THE DASH TO CATCH ON FIRE. VEHICLE WAS TOTALED. *AK

20030717Component: STRUCTURE:BODY

PAINT PEELING. *AK

20010525Component: ENGINE AND ENGINE COOLING:ENGINE

VEHICLE HAD AN OIL LEAK. AND AFTER HAVING REPAIRED LEAK A FEW TIMES WAS TOLD BY MECHANIC THAT THERE IS A RECALL ON THAT PART. ALSO, HAS A PROBLEM WITH SEAT BELTS. *AK

Showing the 5 most serious of 51 complaints filed with NHTSA.

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