2021 Volvo XC60 Service and Repair Manual

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Factory-Grade Data

2021 Volvo XC60 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • T5 R-Design Sport Utility 4-Door
  • T8 Recharge Inscription Expression Sport Utility 4-Door
  • T6 R-Design Sport Utility 4-Door
  • T8 Recharge Polestar Sport Utility 4-Door
  • T5 Inscription Sport Utility 4-Door
  • T6 Momentum Sport Utility 4-Door
  • T8 Recharge R-Design Sport Utility 4-Door
  • T6 Inscription Sport Utility 4-Door
  • T8 Recharge Inscription Sport Utility 4-Door
  • T5 Momentum Sport Utility 4-Door

Engines covered

  • 2.0L 1969CC l4 GAS DOHC Turbocharged
  • 2.0L 1969CC l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Turbo/Supercharged
  • 2.0L 1969CC l4 GAS DOHC Turbo/Supercharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2021 Volvo XC60 Recalls & Complaints

NHTSA #21V71600015/09/2021Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Consequence

Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Anti

Remedy

Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed Oct

NHTSA #21V00100007/01/2021Component: AIR BAGS

Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not

Consequence

A detached SRS control unit can decrease the performance of occupant protection systems such as air

Remedy

Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control un

NHTSA #23V00100005/01/2023Component: STEERING

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can caus

Consequence

A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of

Remedy

Dealers will replace the steering gear, free of charge. Owner notification letters are expected to

NHTSA #21V68200001/09/2021Component: SEAT BELTS:FRONT:RETRACTOR

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivat

Consequence

An unsecured child restraint system can increase the risk of injury during a crash.

Remedy

Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner noti

TSB #11032678

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.

TSB #11032671

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Curren

TSB #11031109

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

TSB #11031095

This is a Technical Journal: If a vehicle with panorama roof shows symptom of a rattling noise when opening, follow the description under Service. If the analysis shows that the rattling noise comes from the roller blind, similar to the noi

TSB #11028386

This is a Technical Journal: Text plus 1 jpg and 1 mp4 file -- If there is a strange chafing or creaking noise when turning the steering wheel, follow the advice under Service.

TSB #11028385

This is a TJ If detected during Pre-delivery inspection or if customer complaints of chipped/cracked/distorted screen/glass within 6 months in service we request more information, follow advise under "Service".

TSB #11028383

This is a Technical Journal: Text plus TJI-516730-1_1_0 Headliner, squeak/rattle noise If a squeaking noise can be heard from the headlining around the sun roof, see instructions under Service referring to TJI-516730-1_1_0

TSB #11027189

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

Showing the 8 most recent of 218 technical service bulletins on file with NHTSA.

20220722Component: AIR BAGSCrash reported1 injured

Side impact curtain air bags only deployed on right side (side of impact), causing head concussion from hitting driverside window on left side. Vehicle has been towed for repair, but may still be av

20220422Component: FORWARD COLLISION AVOIDANCE: WARNINGSCrash reported1 injured

The car started to move and accelerate with brake pressed. Accident prevention system did not activate itself. It did not display any warnings as it typically do during parking and being close to oth

20220422Component: FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKINGCrash reported1 injured

The car started to move and accelerate with brake pressed. Accident prevention system did not activate itself. It did not display any warnings as it typically do during parking and being close to oth

20220422Component: ELECTRICAL SYSTEMCrash reported1 injured

The car started to move and accelerate with brake pressed. Accident prevention system did not activate itself. It did not display any warnings as it typically do during parking and being close to oth

20210921Component: SERVICE BRAKESCrash reported1 injured

The contact owned a 2021 Volvo XC60. The contact stated that while driving approximately 25 mph, the vehicle suddenly began to accelerate and the brakes failed to stop. The vehicle crashed into a near

Showing the 5 most serious of 72 complaints filed with NHTSA.

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