2019 Volvo XC60 Service and Repair Manual

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Covers all 2019 XC60 trims — T5 R-Design Sport Utility 4-Door, T6 R-Design Sport Utility 4-Door, T8 Momentum Sport Utility 4-Door +5 more ·
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2019 Volvo XC60 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • T5 R-Design Sport Utility 4-Door
  • T6 R-Design Sport Utility 4-Door
  • T8 Momentum Sport Utility 4-Door
  • T5 Inscription Sport Utility 4-Door
  • T6 Momentum Sport Utility 4-Door
  • T6 Inscription Sport Utility 4-Door
  • T8 R-Design Sport Utility 4-Door
  • T8 Inscription Sport Utility 4-Door
  • T5 Momentum Sport Utility 4-Door

Engines covered

  • 2.0L 1969CC l4 GAS DOHC Turbocharged
  • 2.0L 1969CC l4 GAS DOHC Turbo/Supercharged
  • 2.0L 1969CC l4 PLUG-IN HYBRID EV-GAS (PHEV) DOHC Turbo/Supercharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #20V50300025/08/2020Component: VISIBILITY:WINDSHIELD WIPER/WASHER:LINKAGES

Volvo Car of N.A., LLC (Volvo Cars) is recalling certain 2018-2020 XC60 vehicles. The nuts that secure the front wipers may not have been sufficiently tightened, possibly causing the wipers to not fu

Consequence

The risk of the front wiper arms nut fixation to loosen and not holding the arm in correct position,

Remedy

Volvo Car will notify owners, and dealers will tighten the nuts holding the front windshield wiper a

NHTSA #19V22000020/03/2019Component: SEATS

Volvo Car USA LLC (Volvo) is recalling certain 2018-2019 XC60 and S90 vehicles. The driver and passenger front seat rail rear flange nuts may not have been installed during assembly.

Consequence

If the nuts are missing, in the event of a crash, the front seat structure and position may be affec

Remedy

Volvo will notify owners, and dealers will inspect the front seat rails for missing flange nuts, ins

NHTSA #18V80000013/11/2018Component: ELECTRICAL SYSTEM:SOFTWARE

Volvo Car USA LLC (Volvo) is recalling certain 2017-2019 Volvo XC90, S90, V60, V60 Cross Country, V90, XC40, XC60, and V90 Cross Country vehicles. The software installed in the Vehicle Connectivity M

Consequence

If the GPS location is not provided to emergency personnel it can inhibit emergency response in the

Remedy

Volvo will notify owners, and dealers will correct the software, free of charge. The recall began D

NHTSA #20V14400012/03/2020Component: FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, th

Consequence

If the automatic emergency braking system does not engage as intended, it can increase the risk of a

Remedy

Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, f

NHTSA #23V00100005/01/2023Component: STEERING

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can caus

Consequence

A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of

Remedy

Dealers will replace the steering gear, free of charge. Owner notification letters are expected to

TSB #11009813

This is a Technical Journal: Transmission Shifts From D or R to P Immediately After Starting. This symptom can occur if the driver changes the position of the gear shifter from P to D or R very quickly after starting the engine and the star

TSB #11009807

This is a Technical Journal. Vehicle type and platform identification.

TSB #11009515

This is a Technical Journal: Charge Lid Hard to open/close. begin with replacing the actuator in the lock mechanism

TSB #11009496

This is a Technical Journal: Difficulty clearing SODx DTCs. put the car in usage mode "Driving" and continue the erasing process

TSB #11032678

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.

TSB #11032671

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Curren

TSB #11031109

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

TSB #11031095

This is a Technical Journal: If a vehicle with panorama roof shows symptom of a rattling noise when opening, follow the description under Service. If the analysis shows that the rattling noise comes from the roller blind, similar to the noi

Showing the 8 most recent of 217 technical service bulletins on file with NHTSA.

20200113Component: AIR BAGSCrash reported2 injured

VEHICLE WAS IN THE HOLD POSITION, AS I WAS COMPLETING A TRANSACTION AT MY PNC BANK DRIVE UP. UPON LEAVING MY FOOT TORCHED THE ACCELERATOR LIGHTLY.SUDDENLY THE CAR STARTED TO ACCELERATE AT A VERY HIGH

20200113Component: STRUCTURE:BODYCrash reported2 injured

VEHICLE WAS IN THE HOLD POSITION, AS I WAS COMPLETING A TRANSACTION AT MY PNC BANK DRIVE UP. UPON LEAVING MY FOOT TORCHED THE ACCELERATOR LIGHTLY.SUDDENLY THE CAR STARTED TO ACCELERATE AT A VERY HIGH

20200113Component: SERVICE BRAKESCrash reported2 injured

VEHICLE WAS IN THE HOLD POSITION, AS I WAS COMPLETING A TRANSACTION AT MY PNC BANK DRIVE UP. UPON LEAVING MY FOOT TORCHED THE ACCELERATOR LIGHTLY.SUDDENLY THE CAR STARTED TO ACCELERATE AT A VERY HIGH

20190628Component: ELECTRICAL SYSTEMCrash reported1 injured

SAFETY ISSUE THE AUTO-HOLD BRAKE FUNCTION MALFUNCTIONED. I AM USING THIS FEATURE A LOT. WHEN ENTERING A PAID PARKING GARAGE THE CAR STOPPED CORRECTLY BEFORE THE GATE . BUT WHEN OPENING THE DOOR AND U

20190628Component: SERVICE BRAKESCrash reported1 injured

SAFETY ISSUE THE AUTO-HOLD BRAKE FUNCTION MALFUNCTIONED. I AM USING THIS FEATURE A LOT. WHEN ENTERING A PAID PARKING GARAGE THE CAR STOPPED CORRECTLY BEFORE THE GATE . BUT WHEN OPENING THE DOOR AND U

Showing the 5 most serious of 62 complaints filed with NHTSA.

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