2019 Volvo XC60 Service and Repair Manual

This factory service and repair manual for the 2019 Volvo XC60 treats two versions of a turbocharged 2.0L DOHC inline-four: a conventional gasoline engine and a plug-in hybrid. Nine trims are listed for the 4-door sport utility, pairing T5, T6 and T8 with Inscription, Momentum and R-Design. Procedures, specifications and torque values run from the engine, fuel and cooling systems through the transmission, brakes and steering, and wiring diagrams trace the electrical system and plug-in hybrid drive.

Engines covered

• 2.0L inline-four — DOHC, turbocharged, gasoline
• 2.0L inline-four plug-in hybrid — DOHC, turbocharged, gasoline

Body styles covered

• 4-door sport utility

Trims covered

• T5 Inscription
• T5 Momentum
• T5 R-Design
• T6 Inscription
• T6 Momentum
• T6 R-Design
• T8 Inscription
• T8 Momentum
• T8 R-Design

Known issues on the 2019 XC60. The 2019 XC60 carries 8 recalls on the federal record. In certain vehicles, a doubled-up screw that may have been left during steering gear assembly could drop into the gearbox and lock the steering; dealers replaced the gear. Certain vehicles could lose the low-pressure fuel pump to a blown fuse and stall, and certain vehicles had a software and hardware mismatch that could stop automatic emergency braking from reacting to obstacles. Owners filed 36 complaints, with the electrical system at 12, service brakes at 8 and steering at 5; 5 complaints reported a crash and 4 an injury. Steering, fuel and brake procedures apply.